SERVICE MANUAL
Machine : OP
Manual no: 005949
SERVICE MANUAL OP
Edition 2010A
General information and technical data
1.1 Introduction ................................................................................................................... 1.3
1.2 General information, OP series ................................................................................... 1.4
1.3 How to use the manual ................................................................................................. 1.4
1.3.1 History ............................................................................................................. 1.4
1.3.2 Symbol key ...................................................................................................... 1.5
1.4 Truck modification ........................................................................................................ 1.6
1.5 Tips before next step .................................................................................................... 1.7
1.5.1 Lifting points .................................................................................................... 1.7
1.5.2 Safety instructions ........................................................................................... 1.8
1.5.3 General safety risks when working on fork trucks ........................................... 1.8
1.5.4 Environmentally hazardous waste – environment ........................................... 1.9
1.5.5 Handling .......................................................................................................... 1.9
1.5.6 Trouble shooting ............................................................................................ 1.10
1.6 Data OP ........................................................................................................................ 1.10
1.7 Dimensions and weights ............................................................................................ 1.14
1.7.1 Dimensions OP ............................................................................................. 1.14
1.8 Overview of motor compartment ............................................................................... 1.15
1.9 Component specification ........................................................................................... 1.16
1.10 Tightening torque ..................................................................................................... 1.18
1.10.1 Conversion table ......................................................................................... 1.19
1.10.2 Bolt types and tensile grades ...................................................................... 1.19
SERVICE MANUAL OP
1.11 Recommended oil and grease types ....................................................................... 1.21
1.12 Colour of the truck in accordance with NCS colour codes ................................... 1.22
1.13 Colour codes for Atlet’s wiring diagrams ............................................................... 1.23
1.14 Designations for electrical components ................................................................. 1.24
1.15 Technical abbreviations ........................................................................................... 1.25
1.16 Recommended replacement .................................................................................... 1.26
General information and technical data 1.3
SERVICE MANUAL OP
Edition 2010A
1 General information and technical data
00000000
1.1 Introduction
This manual describes the service procedures for ATLET picking trucks in the OP
series. Use the manual for quick and correct service of respective truck models.
You may find contradictions in the manual compared to the models supplied due to
optional designs and the like.
The content of this service manual is protected by copyright law and may not be
copied, fully or in part, without written permission. The material has undergone
careful examination with regard to correctness. Subject to alteration.
In the event of inconsistent information in the Swedish and translated editions, it is
the Swedish edition that applies.
Modifications and updates will be distributed via ATLET AB Service Manual
Change.
1.4 General information and technical data
SERVICE MANUAL OP
1.2 General information, OP series
Picking trucks in the OP series include OPM, OPH, OPC and OPS.
1.3 How to use the manual
The manual is arranged according to the same principles as ATLET’s spare part
catalogues, i.e. a system consists of 12 sections, where sections 4 -12 contain
information limited to a specific part of the truck. For example, Chassis (section 4)
and Hydraulic System (section 8). Sections 1 - 3 in this manual contain more
comprehensive information regarding technical data, general service, instructions
and tools. The main principle for extra accessories is to place them under the
respective sections. Otherwise they are placed under section 12 “Miscellaneous”.
For this reason section 12 is not always included in the Service Manual.
For specific problems or information about procedures, look in the main index for
the correct section.
1.3.1 History
Important changes to be taken into consideration during service on the OP models.
Table 1.1
Date Chassis no. Changed
2001-03-20 OP1429 New connectors for steering and speed
controller units.
OP1107 New type of cable in the mast.
2001-03-20 OP1429 New attachment plate for both ends of the
electric cables in the mast.
2001-03-20 OP1429 New cabling in the platform.
2001-02-20 OP1429 The E4 card has been replaced with a module
with fixed resistance.
New version of regulator for main hydraulic
valve, with extra electronic filter for improved
reliability.
2001-06-15 OP1496 The Ergomast is welded.
Fixed forks welded at the platform.
OP1377 New type of chain. 5/8 inch.
Third chain removed.
2000-10-06 Alternative safety line available as accessory.
OP1431 Platform lighting changed to two halogen
lamps.
General information and technical data 1.5
SERVICE MANUAL OP
1.3.2 Symbol key
Warning!
Used with risk of personal injury.
Important!
Used with the risk of damage to the machine.
Note!
Used for general observation.
2001-05-14 New decals in new position.
Table 1.1
Date Chassis no. Changed
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Nissan O-frame-OPC OPS-OPM OPH Series Forklift Workshop Service Repair Manual
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Description
This comprehensive service repair manual is specifically designed for the Nissan O-frame-OPC OPS-OPM OPH Series Forklift. It is an essential resource for both professional mechanics and DIY enthusiasts. The manual includes high-quality diagrams and detailed instructions for servicing and repairing your Nissan vehicle.
- General Information
- Special Tools
- Maintenance / Service
- Body Frame / Chassis
- Drive Line
- Mast
- Steering System
- Hydraulic System
- Lift Cylinder
- Electrical System
- Brake System and Speed Control
- Wiring Diagrams
This manual is available in PDF format, compatible with all versions of Windows & Mac, as well as APP ISO, iPhone, iPod, Android, etc. The language of the manual is English, and it requires Adobe Reader for access. With instant delivery upon payment, you can save on shipping costs and access the manual immediately. It's a valuable resource that will help you save on service repair and maintenance costs while gaining in-depth knowledge about your Nissan vehicle.
