Nissan F05 Series Forklift Internal Combustion Workshop Service Repair Manual

SERVICE MANUAL & TECHNICAL BULLETIN MODEL F05 SERIES

INTRODUCTION This service manual has been prepared to provide necessary information concerning the maintenance and repair work on the NISSAN FORKLIFT FOS series. Any changes effected in the series after publication of this service manual will be announced in a technical bulletin. It is, therefore, recommended that each relevant technical bulletin be inserted in front of each section and be used together with the service manual as a reference. If a new model requires different service method or has undergone a major change, revised sections will be issued to replace the applicable sections. Each revised section will include the description of how to service the parts for the former specifications. The publication of a revised section will be announced in the technical bulletin. This service manual consists of twenty-one sections as shown in the following table, which gives the updated symbols. When a revised service manual is issued, this "INTRO- DUCTION" sheet should be replaced with a revised one. Section Symbol GENERAL INFORMATION (GI) MAINTENANCE (MA) ENGINE TUNE-UP (FD6 ENGINE) (ET) ENGINE MECHANICAL (FD6 ENGINE) (EM) ENGINE LUBRICATION SYSTEM (FD6 ENGINE) (EL) COOLING SYSTEM (FD6 ENGINE) (CO) ENGINE FUEL (FD6 ENGINE) (EF) GOVERNOR SYSTEM (FD6 ENGINE) (GO) ENGINE ELECTRICAL (FD6 ENGINE) (EE) ENGINE REMOVAL (ER) AUTOMATIC TRANSMISSION (AT) PROPELLER SHAFT & DIFFERENTIAL CARRIER (PD) FRONT AXLE (FA) REAR AXLE (RA) BRAKE SYSTEM (BR) STEERING SYSTEM (ST) HYDRAULIC SYSTEM (HD) LOADING MECHANISM (LM) ENGINE CONTROL, FUEL & EXHAUST SYSTEMS (FE) BODY & FRAME (BF) BODY ELECTRICAL (BE) Printed in Japan Edition: October 1983 Printing: March 1994 (09) Publication No. SM4E.OF05GO

Revised November 2008 FOREWORD © 2010 NFE B.V. Printed in The Netherlands This manual contains maintenance and repair procedures. In order to assure your safety and the efficient functioning of the lift truck, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice. IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the lift truck. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the lift truck's safety will be jeopardized by the service method selected. No modifications or alterations to a powered industrial truck, which may affect, for example, capacity, stability or safety requirements of the truck shall be made without the prior written approval of NISSAN, its authorized representative, or a successor thereof. Contact an authorized NISSAN FORKLIFT dealer before making any modification or alteration to your industrial truck that may affect, for example braking, steering, visibility and the addition of removable attachments. After getting approval of NISSAN, its authorized representative, or a successor thereof, capacity plate, decals tags and operation and maintenance handbooks shall also be changed to the appropriate one. Only in the event that NISSAN is no longer in business and there is no successor in the interest to the business, the user may arrange for a modification or alteration to a powered industrial truck, provided, however, that the user shall: A. Arrange for the modification or alteration to be designed, tested and implemented by an engineer(s) expert in industrial trucks and their safety; B. Maintain a permanent record of the design, test(s) and implementation of the modification or alteration; C. Approve and make appropriate changes to the capacity plate(s), decals, tags and Instruction Handbook; D. Affix a permanent and readily visible label to the truck stating the manner in which the truck has been modified or altered together with the date of the modification or alteration, and the name and address of the organization that accomplished the tasks.

GENERAL INFORMATION (GI) MODEL F05 SERIES CONTENTS GENERAL ViEWS GI-2 MODEL VA R IATION G 1-3 IDENTIFICATION NUMBERS GI-5 EN GIN ESE R IA L NUMBER G 1-5 CHASSIS SERIAL NUMBER GI-5 LIFT TRUCK IDENTIFICATION PLA T E ......................................................... G 1-5 TRANSMISSION SERIAL NUMBER GI-5 LOAD CHART, G 1-5 LIFTING POINTS AND TOWiNG GI-6 APPROXIMATE WEIGHT , GI-6 LIFTING POINTS GI-6 LIFTING UP FORKLIFT TRUCK GI-7 TOWING GI-7 SPECIAL SERVICE TOOLS GI-7 TIGHTENING TORQUE OF STANDARD BOLT GI-8

GENERAL VIEWS GENERAL VIEWS Unit: mm (in) ~ ~ ~ ..- 0- ..- ~ ;:::< 0"": 0 ltlO'l ~ '" ~...!!!. ... <l) > 0 Front tread t~ 0° ~g i i 8;;;; r==-===::bJ 0"- M!: 2,250 E Wheelbase (88.6) Overall length G Unit: mm (in) ---- F05A/N50 F05A/N60 F05A/N70 A. Overall width 1,880 1,990 (78.3) (74.0) B. Overall height 2,505 2,510 (98.8) (98.6) C. Free height 155 (6.1) 160 (6.3) 170 (6.7) D. Min. ground clearance 205 (8.1) 210 (8.3) E. Front overhang 600 (23.6) 605 (23.8) F. Rear overhang 625 (24.6) 685 (27.0) 780 (30.7) G. Overall length 4,695 4,760 4,855 (184.8) (187.4) (191.1) H. Front tread 1,580 1,470(57.9) (62.2) GI-2 ltl- ,...It! MM 'O'l N_ FGI063

Nissan F05 Series Forklift Internal Combustion Workshop Service Repair Manual

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