Mitsubishi Forklift Trucks FD120N, FD100N, FD135N, FD150AN,

Service Manual 99709-51100 For use with the FD80N-FD160N Service Manuals. 6M60-TL Diesel Engine

14 GROUP INDEX 00 11 12 13A 13E 14 15 17 54 61 GENERAL ........................................ ENGINE............................................ LUBRICATION ................................. FUEL AND ENGINE CONTROL...... ELECTRONICALLY CONTROLLED FUEL SYSTEM .................................. COOLING......................................... INTAKE AND EXHAUST ................. EMISSION CONTROL ..................... ELECTRICAL................................... SPECIAL EQUIPMENT ................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of the Mitsubishi 6M60-TL series diesel engine, and includes procedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi forklift truck dealer. Kindly note that the specifications and maintenance service figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. SEPTEMBER 2006 Applicable models 6M60-TL (for industrial use)

00-1 13E 13A GROUP 00 GENERAL HOW TO READ THIS MANUAL ......................................................... 00-2 ENGINE NUMBER ............................................................................ 00-7 PRECAUTIONS FOR MAINTENANCE OPERATION ....................... 00-8 DIAGNOSTIC CODES 1. Using Multi-Use Tester .............................................................. 00-17 2. Use of Blinking Warning Lamp for Diagnostic Code .................... 00-19 3. Up-Time Service Tool Functions .................................................... 00-21 4. Troubleshooting ............................................................................... 00-29 TABLE OF STANDARD TIGHTENING TORQUES .......................... 00-31

00-2 This manual consists of the following parts: • Specifications • Structure and Operation • Troubleshooting • General Inspection and Adjustment • Service procedures General Inspection and Adjustment • Procedures for inspection and adjustment of individual parts and assemblies as mounted on the machine are described including specific items to check and adjust. Specified or otherwise, inspection should be performed for looseness, play, backlash, crack, damage, etc. Service procedure • Procedures for servicing components and parts off the machine are described centering on key points in their re- moval, installation, disassembly, reassembly, inspection, etc. Inspection • Check items subject to “acceptable/unacceptable” judgement on the basis of service standards are all given. • Some routine visual checks and cleaning of some reused parts are not described but must always be included in actual service work. Caution • This service manual contains important cautionary instructions and supplementary information under the following four headings which identify the nature of the instructions and information: Terms and Units • Front and rear The forward running direction of the machine is referred to as the front and the reverse running direction is referred to as the rear. • Left and right Left hand side and right hand side, when facing the forward running direction of the machine, are respectively left and right. Standard value • Standard value dimensions in designs indicating: the design dimensions of individual parts, the standard clear- ance between two parts when assembled, and the standard value for an assembly part, as the case may be. Limit • When the value of a part exceeds this, it is no longer serviceable in respect of performance and strength and must be replaced or repaired. DANGER Precautions that should be taken in handling potentially dangerous substances such as battery fluid and coolant additives. WARNING Precautionary instructions, which, if not observed, could result in serious injury or death. CAUTION Precautionary instructions, which, if not observed, may result in damage to or de- struction of equipment or parts. NOTE Suggestions or supplementary information for more efficient use of equipment or better understandings. HOW TO READ THIS MANUAL

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Mitsubishi Forklift Trucks FD120N, FD100N, FD135N, FD150AN,

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