Mitsubishi Diesel Forklift Truck FD100N1, FD120N1, FD135N1, FD150AN1, FD160AN1 Workshop Service Manual
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Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
Description
- Original Illustrated Factory Workshop Service Manual for Mitsubishi Diesel Forklift Truck.
- These manuals contain high-quality images, circuit diagrams, and instructions for operating, maintaining, and repairing your truck.
- Useful for both professional mechanics and DIY enthusiasts.
- Covered models:
- FD100N1 (AF15E-00011-up)
- FD120N1 (AF15E-00011-up)
- FD135N1 (AF15E-00011-up)
- FD150AN1 (AF24C-00011-up)
- FD160AN1 (AF39A-00011-up)
- Language: English
- Contained set of Manuals:
- Diesel Engine Perkins 1204E Manual, 880 Pages
- Specifications
- Disassembly and Assembly
- Systems Operation Testing and Adjusting
- Troubleshooting
- Operation and Maintenance Manual
- Chassis and Mast Service manual, 684 Pages
- Chapter 1 GENERAL INFORMATION
- Model View
- Applicable Forklift Truck Models
- Serial Number Locations
- Specifications
- Dimensions
- Performance
- Chapter 2 COOLING SYSTEM
- Specifications
- Structure
- Removing and Installing Cooling System
- Inspecting and Adjusting Radiator and Intercooler
- Installing Cooling System
- Troubleshooting
- Service Data
- Chapter 3 ELECTRICAL SYSTEM
- Chassis Electrical Components and Wiring Outline
- Console Box
- Main Electrical Components
- Battery and Maintenance
- Meter panel
- Wire Color
- Troubleshooting
- Chapter 4 CONTROLLERS
- Outline
- Service Tool Functions
- Diagnostic Code List
- Troubleshooting
- Chapter 5 POWER TRAIN
- Specifications
- Structure
- Removing and Installing Engine and Transmission Unit
- Chapter 6 3-SPEED POWERSHIFT TRANSMISSION
- Specifications
- Structure
- Removing Transmission
- Installing Transmission
- Disassembling Torque Converter
- Inspecting and Repairing Torque Converter
- Assembling Torque Converter
- Inspecting and Repairing Transmission
- Assembling Transmission
- Disassembling Control Valve
- Inspecting and Repairing Control Valve
- Assembling Control Valve
- Adjustment
- Troubleshooting
- Service Data
- Chapter 7 FRONT AXLE AND REDUCTION DIFFERENTIAL
- Specifications
- Structure
- Removing Front Wheels
- Installing Front Wheels
- Removing Front Axle and Reduction Differential
- Installing Front Axle and Reduction Differential
- Disassembling Hub Reduction
- Inspecting and Repairing Hub Reduction
- Disassembling Reduction Differential
- Assembling Reduction Differential
- Troubleshooting
- Service Data
- Chapter 8 REAR AXLE
- Specifications
- Structure
- Removing Rear Wheel
- Installing Rear Wheel
- Removing Rear Axle
- Installing Rear Axle
- Disassembling Rear Axle Assembly
- Assembling Rear Axle
- Disassembling Power Steering Cylinder
- Inspecting and Adjusting Power Steering Cylinder
- Assembling Power Steering Cylinder
- Adjustment
- Troubleshooting
- Service Data
- Chapter 9 BRAKE SYSTEM
- Specifications
- Structure
- Removing Wheel Brake
- Installing Wheel Brake
- Disassembling Wheel Brake
- Inspecting and Repairing Wheel Brake
- Assembling Wheel Brake
- Disassembling Wheel Cylinder
- Inspecting and Repairing Wheel Cylinder
- Assembling Wheel Cylinder
- Disassembling Air Master
- Assembling Air Master
- Disassembling Booster
- Assembling Booster
- Disassembling Parking Brake
- Inspecting and Repairing Parking Brake
- Assembling Parking Brake
- Disassembling Brake Control Valve
- Assembling Brake Control Valve
- Disassembling Air Dryer
- Inspecting and Repairing Air Dryer
- Assembling Air Dryer
- Adjusting and Testing Actuation
- Troubleshooting
- Service Data
- Chapter 10 STEERING SYSTEM
- Specifications
- Structure
- Removing and Installing Steering Valve Piping
- Removing and Installing Steering Wheel, Steering Valve, and Tilt Lock Lever
- Disassembling Steering Valve
- Assembling Steering Valve
- Troubleshooting
- Service Data
- Chapter 11 HYDRAULIC SYSTEM
- Specifications
- Structure
- Removing Control Valve
- Removing Lift Cylinders
- Installing Lift Cylinders
- Removing Tilt Cylinders
- Removing Gear Pump
- Disassembling Gear Pump
- Inspecting and Repairing Gear Pump
- Assembling Gear Pump
- Installing Gear Pump
- Disassembling Priority Valve
- Assembling Priority Valve
- Disassembling and Assembling Control Valve
- Disassembling Flow Regulator Valve
- Inspecting and Repairing Flow Regulator Valve
- Assembling Flow Regulator Valve
- Disassembling Lift Cylinder
- Inspecting Lift Cylinder
- Assembling Lift Cylinders
- Disassembling Tilt Cylinder
- Inspecting and Repairing Tilt Cylinder
- Assembling Tilt Cylinder
- Inspecting and Adjusting Hydraulic System
- Drift Test
- Troubleshooting
- Service Data
- Chapter 12 MAST AND FORKS
- Specifications
- Structure
- Removing Mast and Lift Bracket
- Disassembling Mast Assembly
- Inspecting and Repairing Mast Assembly
- Assembling Mast Assembly
- Adjusting Mast Assembly
- Troubleshooting
- Service Data
- Chapter 13 SIDE SHIFTER
- Applicable Attachment Models
- Specifications
- Structure
- Removing Main Roller and Side Roller From Lift Bracket
- Adjusting Lift Bracket Clearance
- Installing Main Roller and Side Roller
- Disassembling Side Shifter Cylinder
- Assembling Side Shifter Cylinder
- Inspecting and Adjusting Side Shifter Cylinder
- Troubleshooting
- Chapter 14 FORK POSITIONER
- Applicable Attachment Models
- Specifications
- Structure
- Removing Main Roller and Side Roller From Lift Bracket
- Adjusting Lift Bracket Clearance
- Installing Main Roller and Side Roller
- Troubleshooting
- Chapter 15 SERVICE DATA
- Maintenance Schedule
- Tightening Torques for Standard Bolts and Nuts
- Periodic Replacement Parts
- Lubrication Schedule
- Weight of Major Devices
- Special Tools
- Chapter 16 HOW TO READ CIRCUIT DIAGRAMS
- Description of Circuit Diagrams
- How to Read Circuit Diagrams
- How to Read Connector Diagrams
- Abbreviation
- Chapter 1 GENERAL INFORMATION
- Diesel Engine Perkins 1204E Manual, 880 Pages
