Linde 393 Series LPG Forklifts (H25T, H30T, H35T) Owners Manual

Table of contents 1 Introduction Your forklift truck 2 Proper usage 3 Impermissible use 3 Description of use and climatic conditions 3 Closing the LPG console without an LPG bottle in place 4 Symbols used 4 Technical description 5 Truck operation when using a shovel 7 Reception of truck 7 Legal requirements for marketing 8 Service plan before initial commissioning 9 2 Safety Safety guidelines 12 Residual risks 13 Stability 14 Inthe case of tip-over 14 Handling consumables 15 Specialist 15 Operation of industrial trucks in plant area 15 Regulations 17 Safety information on the LPG system 18 Safety guidelines for LPG (extract) 18 Safety measures when working on ignition systems 20 Instructions before fitting attachments 20 3 Overview Identification plates 24 Additional capacity rating plate for attachments 26 Truck overview 28 Operating devices 29 Display unit 30 Operating Instructions- 393 807 10 51 EN -10/2010 III

Table of contents Switch panel 36 4 Operation Running-in instructions 38 Checks before starting work 38 Standard equipment 38 Adjusting the driver's seat 38 Entering and exiting the truck 41 Adjusting the steering column 42 Setting the clock 43 Open gas shut-off valve 43 Seat belt 46 Drive engine (dual-pedal operation) 47 Close gas shut-off valve 52 Driving (dual-pedal operation) 52 Drive engine (single-pedal operation) 55 Close gas shut-off valve 61 Driving (single-pedal operation) 61 Steering system 64 Brake system 65 Horn 67 Lifting system and attachments (central lever operation) 68 Lifting system and attachments (single lever operation) 72 Special equipment 76 Lifting system and attachments (single lever operation with toggle-switch-controlled 3rd auxiliary hydraulics) 76 Lifting system and attachments with 3rd auxiliary hydraulics without toggle switch .... 81 Adjust driver's seat with swivel device 85 Adjusting the driver's seat equipped with air suspension 85 Lift mast positioning 88 Lighting 89 Windscreen wiper 92 Window heater 94 Driver's cab 94 Heating system, air conditioning 95 Linde Forklift Data Management (LFM) 99 Working under load 105 Before taking up load 105 Adjusting the fork spread 107 Taking uploads 107 IV Operating Instructions- 393 807 1051 EN-10/2010

Table of contents Travelling with load 108 Setting down loads 109 Tow coupling 110 Loading/Transporting 111 Securing the hose pulley against rolling up 111 Dismantling of lift mast 112 Driving without lift mast 113 Loading 114 Transport with lorry or low-bed trailer 115 Before leaving the truck 116 5 Maintenance General points 118 Working on the Linde lift mast and at the front of the truck 119 Inspection and maintenance data 122 Recommendations for consumables 122 Inspection and maintenance overview 125 Service plan as required 125 1 000 h service plan 126 3000 h Service plan 128 6000 h Service plan 131 9000 h Service plan 134 Engine 137 Checking the engine oil level 137 Changing the engine oil 138 Change motor oil filter 140 Gas system: Checking the level 141 Changing an LPG single cylinder 142 Changing the LPG double cylinder (special equipment) 145 Filling the LPG tank (special equipment) 149 Change the LP gas filter 151 Checkthe setting ofthe LPG mixer 151 Cleaning the evaporator/ pressure regulator 151 LPG system visual inspection, odour inspection 152 Checking the LPG system for damage and leaks 152 Change the high-pressure gas hoses 154 Check the CO content in the exhaust gas 154 Checking the coolant level 155 Changing coolant 156 Operating I nstructions - 393 8071051EN-10/20 1 0 V

Table of contents Checking coolant concentration 158 Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks 159 Change the water pump 161 Check the condition of the engine mountings and engine suspension; check that they are attached securely 161 Check condition of ribbed V-belt 162 Change ribbed V-belt 163 Checking the condition and tension of toothed belt 163 Changing the toothed belt and tensioner pulley 165 Changing the air filter cartridge, checking the vacuum-operated switch 165 Changing the air filter safety cartridge 167 Check the dust discharge valve 167 Cleaning the prefilter (special equipment) 168 Cleaning the oil bath air filter (special equipment) 169 Change the oil in the oil bath air cleaner (Optional) 169 Check the air intake and exhaust lines for leaks 170 Changing the spark plugs 171 Gearbox 172 Checking the fastenings of the axle clamps and wheel motors 172 Checking and adjusting the side stops on the drive axle 172 Checking the drive axle bearings for wear 173 Checking the hydraulic pump's attachment to the engine 173 Chassis, bodywork and fittings 174 Cleaning the truck 174 Bonnet 175 Floorplate 177 Servicing the air conditioning (special equipment) 178 Checking the condition and correct function of the seat belt 179 Checking fastening of frame, tilt cylinders and steering axle 180 Check and oil other pivots and joints 181 Chassis frame 182 Wheel change 182 Tighten the wheel bolts 183 Check the tyres for damage and foreign objects 183 Checking the tyre pressure and tyre sizes 184 Cleaning and greasing the steering axle 186 Checking the mountings of the steering cylinder and steering pivot pin 187 Check the operation of the parking brake 187 Operating devices 188 Checking the pedals 188 Checking the bellows at the actuating lever 188 VI Operating Instructions- 393 807 1051 EN-10/2010

Table of contents Electrics 189 Checking the condition and secure positioning of electric cables, cable connectors and cable connections 189 Battery: check condition, acid level and acid density 189 Hydraulics 192 Change hydraulic oil 192 Hydraulic system: Check oil level 193 Hydraulic system: changing the filter 194 Check correct operation of breather valve on the hydraulic oil tank 197 Check the hydraulic system for leaks 198 Check tilt cylinder bearings for wear 198 Check the tension of double hoses 199 Checking the function and safety system of the third auxiliary hydraulics (special equip¬ ment) 199 Load lift system 201 Cleaning the lift mast chain and applying chain spray 201 Mast, lift chains, lift cylinders and end stops: Check for security, condition and proper operation 202 Adjust lift mast chain 202 Check the forks and fork quick-releases 204 Clean sideshift (special equipment) and grease, check fastening 205 Checking the slide guides on the sideshift (special equipment) for wear 206 Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting 206 Check fork arm adjustment device (special equipment) for wear and tear 208 Special equipment, accessories 208 Filling up the washer system watertank (special equipment) 208 Troubleshooting 209 Opening the cover to the electrical system 209 Fuses for basic and special equipment 210 Main fuses in engine compartment 210 Diagnostic connector 211 Jump start 211 Fork carriage emergency lowering 213 Emergency exit with attached rear window 214 Towing instructions 215 Placing the forklift truck into storage 217 Disposal of old vehicles 217 Malfunctions during operation 218 Malfunctions, Causes and Remedy (LPG engine) 220 Malfunctions, Causes, Remedies (ultrasonic sensor) 224 Operating Instructions- 393 807 10 51 EN -10/2010 VII

Table of contents Malfunctions, causes, remedies (hydraulic equipment) 225 6 Technical data Type sheet H 25 T, as at 09/201 0 228 Type sheet H 30 T, as at 09/201 0 231 Type sheet H 35 T, as at 09/201 0 234 Type sheet H 25 T, elevated driver's compartment, as at 09/2010 237 Type sheet H 30 T, elevated driver's compartment, as at 09/2010 240 Type sheet H 35 T, elevated driver's compartment, as at 09/2010 243 Load diagrams and lift mast data as at 05/2008 246 Noise emission values 248 Vibration characteristics for body vibrations 248 Annex 7 Circuit diagrams Wiring diagram 264 LPG basic equipment sheet 1 264 Basic equipment for LPG sheet 2 266 Basic equipment for LPG sheet 3 268 Special equipment sheet 01 - Working spotlights, interior light 270 Special equipment sheet 02 - Windscreen wiper, seat heater, radio 272 Special equipment sheet 03 - Heating system, air conditioning, flashing beacon / rotating beacon, reversing signal 274 Special equipment sheet 04 - Hazard warning system for reverse travel 276 Special equipment sheet 05 - Lift mast positioning, hydraulic oil microtiIter indicator, truck deactivation, truck data management 278 Special equipment sheet 06 - Particle filter, diesel filter water trap warning 280 Special equipment sheet 07 - Amount of gas display, 1 2 V socket, coolant and engine oil level monitoring 282 Special equipment sheet 08 - Battery main switch with display unit power supply, changing particle filter, rear window heating, camera system 284 Special equipment sheet 09 - Third auxiliary hydraulics with third joystick, centre rear brake/tail light 286 Special equipment sheet 10 - Single lever locked, third auxiliary hydraulics via joy¬ stick 288 Special equipment sheet 11 - Single lever locked, third auxiliary hydraulics via switch 290 VIII Operating Instructions- 393 807 1051 EN-10/2010

Table of contents Special equipment sheet 1 2 - Lighting, direction indicator and hazard warning system, brake light 292 Special equipment sheet 13 - Higher lighting, higher direction indicator and hazard warning system, higher brake light and reversing light 294 Special equipmentsheet 14-Higherfront/standard rearlighting 296 Hydraulic circuit diagram 298 Traction, working and steering hydraulics 298 Accumulator 300 Operating Instructions- 393 807 10 51 EN -10/2010 IX

Linde 393 Series LPG Forklifts (H25T, H30T, H35T) Owners Manual

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