Linde Electric Forklift Truck 386 series: E12, E14, E16, E18, E20 Factory Intructions ( User Manual )

Linde Material Handling cÿlntte Table of contents 1 Introduction Your industrial truck 2 Proper usage 3 Impermissible use 3 Description of use and climatic conditions 3 Symbols used 4 Technical Description 4 Receiving the industrial truck 7 Legal requirements for marketing 8 Service plan before initial commissioning 9 2 Safety Safety guidelines 12 Residual risks 13 Stability 14 Inthe case of tip-over 14 Handling consumables 14 Specialist 15 Operation of industrial trucks in plant area 15 Regulations 15 Determination and assessment of hazards from use of industrial trucks 17 Instructions before fitting attachments 18 3 Overview Identification plate 20 Additional capacity rating plate for attachments 22 Vehicle overview 24 Controls 26 Display unit 27 Switch panel 31 4 Operation Instructions for running-in 34 Operating Instructions- 386 807 1001 EN -11/2010 III

Table of contents Linde Material Handling Pre-shift checks Standard equipment Adjusting driver's seat Entering and exiting the truck Adjusting the steering column Setting the time Seat belt Switching on the vehicle Driving (dual-pedal operation) Driving (single-pedal operation) Steering system Brake system Warning horn Lifting system and attachments (central lever operation) Lifting system and attachments (single lever operation) Emergency stop switch Special equipment Adjust driver's seat with swivel device Adjusting the driver's seat equipped with air suspension Lift mast positioning Lift height limitation Driving speed reduction via a switch Lift height indicator Lifting system and attachments (single lever operation with auxiliary hydraulics 3) Depressurisation Lighting Windscreen wipers Heating Linde Forklift Data Management (LFM) Integrated charger (Linde Power Source) Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting Working under load Before taking up load Adjust fork arm distance Taking up load Driving underload Setting down loads Towing device Loading /Transporting Dismantling of lift mast 34 35 35 37 39 40 41 43 45 49 53 54 59 60 65 70 71 71 71 75 76 77 77 78 81 83 86 87 89 96 105 106 107 108 109 110 111 112 113 113 IV Operating Instructions -386 807 1001 EN-11/2010

cÿhtcle Table of contents Driving without lift mast 114 Crane loading 116 Transportation by truck or low loading truck 117 Leaving the truck 118 Before leaving the truck 118 5 Maintenance General remarks 120 Workingonliftmastandatfrontofforklifttruck 121 Inspection and maintenance data 124 Recommendations for working materials 125 Inspection and maintenance overview 127 Service plan after 50 hours 1 27 1 000 h service plan 129 3000 h service plan 131 6000 h service plan 133 Gearbox 136 Checking the wheel gear oil level 136 Check wheel gear for leaks 137 Wheel gear oil change 138 Checking and adjusting side stops on drive axle 140 Chassis, bodywork and fittings 141 Check fastenings 141 Checking the condition of the antistatic belt 142 Clean truck 143 Opening /closing the battery cover 143 Checking battery door catch locking, adjust if necessary 145 Checking the condition and correct function of the seat belt 147 Check bellows on joystick 149 Check the tilt cylinder bearings for wear 149 Check other bearings and joints and oil 150 Other cleaning and greasing 150 Chassis frame 151 Checking the brake system 151 Checking the tyres (air pressure, size, rims) 153 Changing wheels 156 Tighten wheel fastenings 158 Cleaning the turntable steering axle 159 Cleaning combi-steer axle and greasing 160 Operating Instructions- 386 807 1001 EN — 11/2010 V

Table of contents Linde Material Handling Checking cooling elements of drive axle for soiling, clean if necessary 162 Operating devices 162 Check pedals and linkage and oil 162 Electrics / Electronics 164 Checking battery charge status 164 Recharging the battery 166 Connecting battery to external charger 167 Battery replacement 169 Checking the main contactor (switch-on contactor) 183 Adjust drive control pedal system 183 Cleaning fans and checking for correct operation 184 Checking the condition and secure positioning of electric cables, cable connectors and cable connections 186 Hydraulics 187 Working and steering hydraulics (hydraulic tank) 187 Checking the working and steering hydraulics for leaks 188 Check function of control unit 190 Changing the breather filter 190 Changing the pressure filter 192 Suction filter 193 Changing the hydraulic oil 194 Double hoses: Check pretension 195 Load lift system 196 Tightening the lift mast fastening 196 Clean lift mast chain and apply chain spray 197 Adjust lift mast chain 197 Check secure fastening, condition and function of lift mast, lift mast chains, lift cylinders and end stops 200 Checking the hose carrier 200 Check fork arms and arm safety devices 202 Special equipment 202 Washersystem (special equipments) Topping up watertank 202 Cleaning and lubricating the sideshift (special equipment), checking the fastening .... 203 Check fork arm adjustment device (special equipment) for wear and tear 204 Checking the slide guides on the sideshift (special equipment) for wear 204 Troubleshooting 205 Fuses basic equipment 205 Fuses for special equipment 206 Diagnostic connector 208 Fork carriage emergency lowering 208 Emergency exit with attached rear window 210 VI Operating Instructions -386 807 1001 EN-11/2010

Linde Material Handling Table of contents Towing regulations 211 Shutdown of forklift truck 213 Disposal of old vehicles 213 Malfunctions during operation 215 6 Technical data Type sheet E 12, as at 01/2008 218 Type sheet E 14, as at 01/2008 221 Type sheet E 15, as at 01/2008 224 Type sheet E 16 C, as at 01/2008 227 Type sheet E 16, as at 01/2008 230 TypesheetE16P,asat01/2008 233 Type sheet E 16 H, as at 01/2008 236 Type sheet E 16 PH, as at 01/2008 239 Type sheet E 16 L, as at 01/2008 242 Type sheet E 18, as at 01/2008 245 Type sheet E 18 L, as at 01/2008 248 Type sheet E 20 L, as at 01 /2008 251 Type sheet E 18 PH, as at 01/2008 254 Type sheet E 20 PH, as at 01/2008 257 Type sheet E 20 PL, as at 01 /2008 260 Type sheet E 20 PHL, as at 01 /2008 263 Load capacity diagrams and lift mast data as at 01/2008 266 Vibration characteristics for bodily vibrations 270 Noise emission values 270 Annex 7 Circuit diagrams Wiring diagrams 282 Basic equipment sheet 1-1 282 Basic equipment sheet 1-2 284 Basic equipment sheet 1-3 286 Basic equipment sheet 1-4 288 Operating Instructions- 386 807 1001 EN -11/2010 VII

Table of contents Linde Material Handling Special equipment, voltage transformer 290 Special equipment -heater 292 Special equipment, washer system and rear window heating 294 Special equipment, standard lighting 296 Special equipment, lighting higher 298 Working headlights, warning signals -special equipment 300 Special equipment Linde truck data management, battery data management 302 Special equipment, hazard warning lights, brake light, sidelight and camera sys¬ tem 304 Built-in battery charger 24 V / 1 00 A, special equipment 306 Special equipment, built-in battery charger 48 V / 65 A 308 Special equipment, built-in battery charger 48 V/ 120 A 310 Special equipment, depressurisation/ 3rd auxiliary hydraulic 312 Special equipment, lift height restriction/lift speed limitation, lift mast positioning, driv¬ ing speed limitation 314 Hydraulic circuit diagrams 316 Hydraulic circuit diagram for basic truck 316 VIII Operating Instructions -386 807 1001 EN-11/2010

Linde Electric Forklift Truck 386 series: E12, E14, E16, E18, E20 Factory Intructions ( User Manual )

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