Linde Forklift Truck Type 359: H100, H120, H140, H160, H180 Service Training (Workshop) Manual

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  • Original Illustrated Factory Service Training (Workshop) Manual for Linde Forklift Truck Type 359.
  • Original factory manuals for Linde Forklift Trucks, containing high-quality images, circuit diagrams, and instructions to help you operate and repair your truck.
  • Useful for both professional mechanics and DIY enthusiasts.
  • Covered models:
    • H100-600
    • H120-1200
    • H120-600
    • H140-1200
    • H140-600
    • H160-1200
    • H160-600
    • H180-600
  • Format: 261 Pages, Printable
  • Language: English
  • Contents:
    1. Product information
      • Preface
      • The BR 359 truck
      • Technical data
      • Dimensions
      • VDI datasheet H100-600, H120-600, H140-600
      • VDI datasheet H150-600, H160-600, H180-600
      • VDI datasheet H120-1200, H140-1200, H160-1200
      • Diagnostics
      • LTC basic structure
      • CAN bus communication overview and installation position
      • Error code lists
      • Indicator unit error codes
      • LTC traction control codes, versionl.X
      • LTC lift control codes, 0.040 version, LTC module N1
      • LTC lift control codes, Version 0.040, LTC module N2
      • Cummins diesel engine fault codes
    2. Engine
      • Diesel engine QSB 5.9
        • Description of the drive
        • Technical data
        • View of engine
        • Engine identification
        • Engine data plate
        • Injection pump plate
        • Engine control unit data plate
        • Cylinder head
        • Installing, removing, and checking the cylinder head
        • Rocker levers and pushrods
        • Installing, removing, and checking valves
        • Valve clearance
        • Cylinder block
        • Front crankshaft sealing ring
        • Renewing the oil sump seal
        • Fuel supply
        • Removing and refitting the injection pump
        • Exhaust system
        • Removing, installing, and checking the turbocharger
        • Installing, removing, and checking the exhaust manifold
      • Diesel engine QSB 6.7
        • Fuel supply
        • Removing and installing injectors
        • Checking the fuel supply
        • Removing and installing the EFC actuator
        • Removing and installing the high-pressure pump
        • Removing and installing the rail
        • Engine block
        • Removing and fitting the V-ribbed belt
        • Removing and installing the exhaust turbocharger
        • Removing, installing, and checking the exhaust manifold
        • Removing and installing the valve cover
        • Adjusting the valve clearance
        • Checking rocker levers and pushrods
        • Removing, installing, and checking the cylinder head
        • Removing, installing, and checking valves
        • Changing the oil sump seal
    3. Drive axle
      • Description
      • Technical data for traction drive
      • Schematic view of the drive
      • Linde TruckControl (LTC)
      • Traction drive
      • Travel drive - introduction
      • Introduction
      • Variable displacement pump controller
      • Motor variables controller
      • Pedal group
      • Variable displacement pump
      • HPV 210-02 variable displacement pump
      • Electro-hydraulic remote control
      • Variable pump advance start
      • Variable motor
      • Variable motor HMV210-02 and HMV 280-02
      • Output unit function characteristics
      • Reduction gearbox
      • Reduction gearbox GR 26-01
      • Brake
      • Braking process - function characteristics
      • Retarder valve block components
      • Retarder valve block function
      • Brake release valve
      • Towing unit
      • Checking the brake system
      • Hydraulic fan drive
      • Function characteristics
      • Checking the hydraulic fan drive
    4. Chassis, bodywork, and fittings
      • Steering system
      • Function characteristics
      • Steering axle
      • Stub axle
      • Wheel hub
      • Adjusting the inner steering stop
      • Adjusting the outer steering stop
      • Removing and installing the steering cylinder
      • Sealing the steering cylinder
    5. Controls
      • Display elements
      • Indicator unit
    6. Electrics / Electronics
      • Central electrical system
      • Arrangement of relays and fuses for basic equipment and special equipment
      • Checks
      • Testing the electronic controllers and components
      • Testing the LTC (vehicle and lift controller)
      • Checking wiring harness
      • Testing sensors
      • Checking actuators
      • Testing the indicator unit
    7. Hydraulics
      • Regulating pump HPR210-02
      • Technical data for regulating pump
      • HPR 210-02 regulating pump
      • Load sensing regulation
      • Working hydraulic
      • Working hydraulic circuit diagram
      • Hose layout
      • Hose layout, supply, valve block, working hydraulics
      • Hose layout lifting/lowering
      • Tilting hose layout
      • Hose layout for sideshift and fork positioner
      • Measurements and settings
      • Checking the maximum working pressure and LS pressure
      • Checking and adjusting delta pressure P to LS
      • Tilting the cab
      • Cabin tilting mechanism
      • Operation of the cab tilt device
    8. Annex
      • Circuit diagrams
        • Hydraulic circuit diagrams
        • Hydraulic circuit diagram
        • Wiring diagrams QSB 5.9
        • Wiring diagram parti
        • Wiring diagram Part 2
        • Wiring diagram Part 3
        • Wiring diagram part 4
        • Wiring diagram part 5
        • Wiring diagram Part 6
        • Wiring diagram part 7
        • Wiring diagram Part 8
        • Wiring diagram part 9
        • Wiring diagram part 10
        • Wiring diagrams QSB 6.7
        • Wiring diagram, sheet 1
        • Wiring diagram, sheet 2
        • Wiring diagram, sheet 3
        • Wiring diagram, sheet 4 - dipped beam, sidelight, direction indicator and hazard warning light, reverse light
        • Wiring diagram, sheet 5 - work lights, horn, interior light, cigarette lighter, radio
        • Wiring diagram, sheet 6 - windscreen wiper motors
        • Wiring diagram, sheet 7 - seat heater, flashing beacon, brake light, programmable rooflight/ beacon, mast speed limit
        • Wiring diagram, sheet 8 - cabin tilting mechanism, door release, spare fuses
        • Wiring diagram, sheet 9 - air conditioning
        • Wiring diagram, sheet 10 - twistlocks, extend/retract, sideshift, worklights, safety override
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