Linde Diesel Forklift Truck 352-04 Series: H30, H35, H40, H45 Operating Manual (User Manual)

нло ирм нмрптркрн

нло ирм нмрптркрн Table of contents Page Foreword 2 Approved applications 2 Technical note 3 Truck takeover 3 Description 5 Type plates 5 Technical data 10 Noise emissions levels 13 Frequency characteristic for human body vibrations 13 Technical description 14 Engine 14 Hydraulic system 14 Operation 14 Brakes 14 Steering 14 Electrical system 14 General view 15 Controls and indicators 16 Composite instrument 17 Beginning operation 18 Safety rules 18 Important safety information 18 Handling fuels and lubricants 18 Accident prevention check 19 Operation of industrial trucks in the plant area 19 Diesel engine emission 19 Soot particulate filter inspection 19 Running-in instructions 19 Experts 19 Checks and services before initial operation 19 Daily checks 19 Daily checks and servicing before operation 21 Opening, closing the bonnet 21 Checking the engine oil level 22 Checking the fluid level in coolant reservoir 22 Checking the fuel level 23 Filling fuel 23 Checking the tyre pressure 24 Applying the seat belt 25 Opening the seat belt 25 Adjusting the operator seat 25 Page Starting the engine 26 Stopping the engine 27 Malfunctions during operation 27 Operation 28 Travel 28 Forward travel 28 Reverse travel 28 Changing the direction of travel 28 Stopping 28 Singel-pedal model 29 Steering system 32 Steering 32 Braking system 32 Service brake 32 Parking brake 32 Applying the parking brake 32 Releasing the parking brake 32 Central-lever control of lifting device and attachments 33 Tilting the mast forward 33 Tilting the mast back 33 Lifting the fork carriage 33 Lowering the fork carriage 33 Operating the attachme rts 33 Operating the sideshift 33 Operating the clamp 33 Single-lever control of lifting device and attachments 34 Installation of additional equipment 35 Front working lights 35 Rear working lights 35 Switching on the lights 35 Switching on the hazard warning light 35 Turning on the windscreen wipers 35 Switching on the directional indicator lights 35 Heater 36 Heater controls 36 Fan motor fuse 36 Operating the horn 36 Data Logger 36 Fuses 37 Check fuses, renew if required 37 Before lifting a load 38 Page Adjusting the fork spread 39 Loading 39 Travel with a load 40 Unloading 40 Before leaving the lift truck unattended 40 Transport 41 Transport with lorry or low-bed semi-trailer 41 Hoisting the truck with a crane 41 Hoisting the truck with the eyebolts 41 Changing wheels 42 Trailer coupling 42 Mast removal 42 Towing instructions 43 Towing 43 Towing procedure 43 Realising the multiple disc brake 43 Opening the hydraulic by-pass valve 43 After towing 43 Re-establishing braking power 43 Emergency exit for trucks with rear windscreen 44 Taking the truck out of operation 45 Measures before taking the truck out of operation 45 Putting the truck back into operation 45 Maintenance 45 General information 45 Work on the mast and on the front part of the truck 46 Securing the mast against tilting back 46 Standard mast 46 Securing the raised standard mast 46 Duplex mast 46 Securing the raised duplex mast 47 Triplex mast 47 Securing the raised triplex mast 47 Checks and services after the first 50 service hours 47 Inspection and maintenance chart 48 7

нло ирм нмрптркрн Table of contents Page Inspection and maintenance as required 50 Cleaning the lift truck 50 Cleaning and spraying the mast chain 50 Cleaning the air filter 51 Cleaning with compressed air 51 Emptying the dust bowl in the air filter cover 52 Replacing the safety element 52 Cleaning the prefilter 52 Regenerate the soot particulate filter (variant I) 53 Remove the soot particulate filter 53 Clean the soot particulate filter 53 Regenerate the soot particulate filter (variant II) 54 Cleaning and checking radiator and hydraulic oil cooler for leaks 55 Drain the fuel system water preseparator 55 Check the mounting of the hydraulic tank 56 Checking the lower idle speed 56 Lubricate the steer axle, mast and tilt cylinder bearings 56 Renew the alternator and fan V-belt 57 Bleed the fuel system 57 Tightening the wheel fasteners 58 Check the tyres for damage and foreign objects 58 Check the seat belt for conditon and operation 59 500-hour inspection and maintenance 60 Clean and grease the steering axle 60 Grease the mast and tilt cylinder pivots 60 Check electric cables, cable connectors and connections for condition and tightness 61 Drain the fuel system water preseparator 61 Battery: Check condition, electrolyte level and specific gravity 62 Hydraulic system: Checking the oil level 63 Check the mast, lift chains and stops for condition, mounting and operation 63 Adjust the mast chain length and lubricate with chain spray 64 Check the forks and fork quick-releases 64 Page Change the engine oil 65 Drain the engine oil 65 Renew the engine oil filter 65 Top up engine oil 66 Check coolant strength 66 Check the engine mounting, overhead guard, steering axle and wheel drives for tightness 67 Check and oil the pedals, travel control and engine control linkages 67 Check the tension and condition of the alternator and fan V-belt 68 Tighten the alternator and fan V-belt 68 Renew the fuel filter 69 Clean the fuel pump screen 69 Checking the soot particulate filter system (variant II) 69 Check and oil other pivots and joints 70 Clean the radiator and hydraulic oil cooler 70 Check the pre-tension of double hoses if attachments are fitted 70 1000-hour inspection and maintenance 71 Renew the air filter element, check the vacuum switch 71 Check the engine mounting for condition and tightness 71 Check the air intake and exhaust pipes for leaks 72 Check the hydraulic system, compact axle, pumps, valves and lines for leaks 72 Hydraulic system: Renew the pressure, suction, and breather filters 73 Checking the soot particulate filter system (variant II) 74 Check the engine and engine support mounting for conditions and tightness 74 Check the valve clearance 75 Check the parking brake 75 Page 2000-hour inspection and maintenance 76 Check the injection nozzles 76 Replacing the safety element 76 Checking the soot particulate filter system (variant II) 76 3000-hour inspection and maintenance 77 Renew the coolant 77 Renew the hydraulic oil 78 Inspection and maintenance data 79 Fuel and oil recommendations 80 Engine oils 80 Diesel fuel 81 Hydraulic oil 82 Lubricating grease 82 Coolant 82 Battery grease 82 Chain spray 82 Engine troubleshooting guide (diesel engine) 83 Troubleshooting guide (hydraulic system) 85 Electric circuit diagram 86 Electric circuit diagram (options) 88 Hydraulic circuit schematic 96 Index 98 9

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нло ирм нмрптркрн

Linde Diesel Forklift Truck 352-04 Series: H30, H35, H40, H45 Operating Manual (User Manual)

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