Linde Forklift Truck H350-03 Series with Diesel Engine: H12, H16, H18, H20 Operating Manual (User Manual)

350 804 3301.1204

350 804 3301.1204 Table of contents Description Page Foreword 2 Authorised applications 2 Technical note 3 Takeover inspection 3 Description 5 Type plates 5 Technical data 10 Noise emission levels 12 Frequency characteristic for human body vibrations 12 Technical description 13 Engine 13 Hydraulic system 13 Operation 13 LHC control 13 Brakes 13 Steering 13 Electrical system 13 General view 14 Controls and indicators 15 Composite instrument 16 Beginning operation 17 Safety rules 17 Safety information 17 Handling fluids and lubricants 17 Accident prevention check 18 Operation of industrial trucks in the plant area 18 Diesel engine emissions 18 Soot particulate filter inspection 18 Running-in instructions 18 Experts 18 Checks and services before initial operation 18 Daily checks 18 Daily pre-operational checks and services 19 Opening, closing the bonnet 19 Check the fuel level 20 Replenish fuel 20 Check the engine oil level 21 Check coolant level in expansion reservoir 21 Check the tyre inflation pressure 22 Applying, opening the seat belt 23 Adjusting the operator seat 23 Page Starting the engine 24 Stopping the engine 25 Malfunctions during operation 25 Operation 26 Travel 26 Forward travel 26 Reverse travel 26 Changing the travel direction 26 Stopping 26 Single-pedal model 27 Steering system 30 Steering 30 Braking system 30 Service brake 30 Stop pedal 30 Parking brake 30 Applying the parking brake 30 Releasing the parking brake 30 Central lever operation of lifting device and attachments 31 Tilting the mast forward 31 Tilting the mast back 31 Lifting the fork carriage 31 Lowering the fork carriage 31 Operating the attachments 31 Operating the sideshift 31 Operating the clamp 31 Single-lever operation of lifting device and attachments 32 Installation of additional equipment 33 Switching on the front working lights 33 Switching on the rear working light 33 Switching on the lights 33 Switching on the hazard warning lights 33 Turning on the front windscreen wiper 33 Turning on the rear windscreen wiper 33 Operating the turn indicator lights 33 Heater 34 Heater controls 34 Fan motor fuse 34 Operating the horn 34 Page Truck Data Management 35 Truck data acquisition 35 Condition code 35 Truck data acquisition - default setting (PIN number and condition code) 36 Truck data acquisition - special setting (PIN number) 37 Fuses 38 Check fuses, renew if required 38 Diagnostic plug 39 Before lifting a load 40 Adjusting the fork spread 41 Loading 41 Travel with a load 42 Unloading 42 Parking the lift truck 42 Transport 43 Transport with lorry or low-bed semi-trailer 43 Hoisting the truck 43 Hoisting the truck with a crane 43 Hoisting the truck with the eyebolts 43 Wheel change 44 Trailer coupling 44 Mast removal 44 Towing instructions 45 Towing 45 Towing procedure 45 Release the multiple disc brake 45 Open hydraulic pump pressure-relief valves 45 After towing 45 Reset brake 45 Emergency exit for trucks with rear windscreen 46 Taking the truck out of operation 46 Measures before taking the truck out of operation 46 Putting the truck back into operation 46 7

350 804 3301.1204 Table of contents Description Page Maintenance 47 General information 47 Lift mast types 47 Work on the mast and on the front part of the truck 47 Securing the mast against tilting back 47 Standard mast 48 Securing the raised standard mast 48 Duplex mast 48 Securing the raised duplex mast 48 Triplex mast 49 Securing the raised triplex mast 49 Checks and services after the first 50 service hours 49 Inspection and maintenance chart 50 Inspection and maintenance as required 52 Clean the lift truck 52 Clean and spray the mast chain 52 Clean the air filter 53 Cleaning with compressed air 53 Check the dust discharge valve 54 Clean the prefilter 54 Check the mounting of the hydraulic oil tank and fuel tank 54 Drain the fuel filter 55 Tighten the wheel fasteners 55 Check the tyres for damage and foreign objects 55 Regenerate the soot particulate filter (variant I) 56 Removing the soot particulate filter 56 Cleaning the soo particulate filter 56 Regenerate the soot particulate filter (variant II) 57 Clean and check the radiator and hydraulic oil cooler for leaks 58 Lubricate the steer axle, mast and tilt cylinder bearings 58 Check seat belt for condition and operation 59 500-hour inspection and maintenance 60 Grease the mast and tilt cylinder bearings 60 Drain the fuel filter 60 Check electric cables, cable connectors and connections for condition and tightness 61 Page Check battery condition, electrolyte level and specific gravity 61 Sideshift: Clean, grease and check the mounting 62 Clean and grease the steering axle 62 Retighten the mast fastening bolts 62 Check the hydraulic oil level 63 Check and oil the pedals, travel control and engine control linkages 63 Change the engine oil 64 Drain the engine oil 64 Renew the engine oil filter 64 Replenish the engine oil 65 Check coolant strength 65 Check the tension and condition of alternator and coolant pump drivebelts 66 Tighten the alternator drivebelt 66 Tighten the coolant pump drivebelt 66 Check the tension and condition of the toothed belt, renew if necessary 67 Check the counterweight, overhead guard, steering axle and drive axle for security 68 Clean the radiator and hydraulic oil cooler 68 Check the soot particulate filter system (variant II) 68 Check the mast, mast chains, lift cylinders and end stops for condition, security and operation 69 Adjust the mast chain length, lubricate with chain spray 69 Check and oil other pivots and joints 70 Check the forks and fork quick-releases 70 Check the pre-tension of double hoses if attachments are fitted 70 1000-hour inspection and maintenance 71 Renew the air filter element, check the vacuum switch 71 Check the engine and engine support mounting for condition and tightness 71 Check the air intake and exhaust pipes for leaks 72 Check the hydraulic system, drive axle, pumps, valves and lines for leaks 72 Renew the fuel filter 72 Page Renew the pressure, suction, and breather filters in the hydraulic system 73 Renew the pressure filter 73 Renew the suction filter 73 Renew the breather filter 73 Check the soot particulate filter system (variant II) 74 Check the parking brake 74 2000-hour inspection and maintenance 75 Check the soot particulate filter system (variant II) 75 3000-hour inspection and maintenance 75 Renew the coolant 75 Renew the alternator and coolant pump drivebelts 76 Renew the hydraulic oil 77 Renew the toothed belt 77 Inspection and maintenance data 78 Fuel and oil recommendations 79 Engine oil 79 Diesel fuel 81 Hydraulic oil 81 Lubricating grease 81 Coolant 81 Battery grease 81 Chain spray 81 Troubleshooting guide (Diesel engine) 82 Troubleshooting guide (hydraulic system) 85 Electric circuit diagram (standard equipment) 86 Electric circuit diagram (options) 90 Electric circuit diagram (Truck Data Management) 98 Hydraulic schematic 100 Index 102 9

Linde Forklift Truck H350-03 Series with Diesel Engine: H12, H16, H18, H20 Operating Manual (User Manual)

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