PARTS MANUAL
REVISED JUNE 2004
Read and observe all warnings on this unit
before operating it.
DO NOT operate this equipment unless all
factory installed guards and shields are
properly secured in place.
WARNING
CX SERIES FORKLIFT TRUCKS
S/N 100001A-129999A CX - Gasoline & LP: FG40/45-7
FG50AT2-7
FG35S/45S-7
FG35BCS/45BCS-7
CX - Diesel: FD40/45-7
FD50AT2-7
PM212-6
CX
Komatsu Forklift USA, Inc.
Knowledgemaster
Knowledgemaster
Date
Originator
Individual’s Name
Company Name
Department
Street Address
City, State & ZIP
Voice Phone Fax Phone
Book description
Truck model & S/N
Problem location and description. Attach supporting photo, sketch or other material as necessary.
Book or Tech Bulletin No. __________________________
Section No. and/or Name __________________________
Page No. ____________
Item No. (if parts book) _______
Item Description (if in parts book) __________________
Note made in K-Link? _____ Name of Note ________________________________ (attach copy)
Corrective Action and Date
Komatsu Forklift U.S.A., Inc
Attn: Technical Publications
14481 Lochridge Blvd., Bldg 2
Covington, Georgia 30014
U.S.A.
PROPOSAL FOR MANUAL
REVISIONS/CORRECTIONS
TPC_KFI-2_031203
Fax this completed form to: 770-385-4838
Knowledgemaster
This Page Intentionally Left Blank
Knowledgemaster
1
CONTENTS
Fig. No. Page No.
COPYRIGHT STATEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FORKLIFT TRUCKS COVERED IN THIS PUBLICATION (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . 12
CX LIFT TRUCK TIRE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CHAPTER 00 - RECOMMENDED STOCK LIST
Recommended Stock List (RSL) (S/N 100001A~) . . . . . . . . . . . . . . . . . . .00-0000 . . . . . . . 00 - 01
CHAPTER 01 - ENGINE AND RELATED PARTS
Mounting Parts and Attachments
TB42 Engine - Mounting Parts - Engine & Attachments (S/N 100001A~) .01-0000 . . . . . . . 01- 01
TB42 Engine - Engine Mounts (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . .01-0001 . . . . . . . 01- 03
TB42 Engine - Air Intake Connections (S/N 100001A~) . . . . . . . . . . . . . . .01-0002 . . . . . . . 01- 05
TB42 Engine - Air Cleaner (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . .01-0003 . . . . . . . 01- 07
TB42 Engine - Air Cleaner Fitting (S/N 100001A~) . . . . . . . . . . . . . . . . . .01-0003A . . . . . . 01- 09
TB42 Engine - Pump Drive System (FG40Z) (S/N 100001A~) . . . . . . . . . .01-0004 . . . . . . . 01- 011
TB42 Engine - Pump Drive System (FG40/45/50) (S/N 100001A~) . . . . . .01-0005 . . . . . . . 01- 013
TB42 Engine - Drive Shaft Assy (FG40Z/40/45/50) (S/N 100001A~) . . . . .01-0006 . . . . . . . 01- 015
6D102E Engine - Mounting Parts - Engine & Attachments (FD40/45/50)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0051 . . . . . . . 01- 017
6D102E Engine - Air Intake Connections (S/N 100001A~) . . . . . . . . . . . . .01-0052 . . . . . . . 01- 019
6D102E Engine - Air Cleaner (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . .01-0053 . . . . . . . 01- 021
6D102E Engine - Pump Drive System (FD40Z) (S/N 100001A~) . . . . . . . .01-0054 . . . . . . . 01- 023
6D102E Engine - Pump Drive System (FD40/45/50) (S/N 100001A~) . . . .01-0055 . . . . . . . 01- 025
6D102E Engine - Drive Shaft Assy (FD40Z/40/45/50) (S/N 100001A~). . .01-0056 . . . . . . . 01- 027
Engine - TB42 Gasoline/LP/Dual-Fuel
TB42 - Short Engine Assy (All) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0100 . . . . . . . 01- 029
TB42 - Cylinder Block & Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0101 . . . . . . . 01- 031
TB42 - Cylinder Head & Rocker Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0102 . . . . . . . 01- 033
TB42 - Crankcase Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0103 . . . . . . . 01- 035
TB42 - Piston, Crankshaft & Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0104 . . . . . . . 01- 037
TB42 - Camshaft & Valve Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0105 . . . . . . . 01- 041
TB42 - Front Cover & Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0106 . . . . . . . 01- 045
TB42 - Intake & Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0107 . . . . . . . 01- 047
TB42 - Lubricating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0108 . . . . . . . 01- 049
TB42 - Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0109 . . . . . . . 01- 051
TB42 - Fuel Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0110. . . . . . . . 01- 055
TB42 - Air Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0111 . . . . . . . . 01- 057
TB42 - Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0112. . . . . . . . 01- 059
TB42 - Mechanical Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0200 . . . . . . . 01- 061
TB42 - Exhaust Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0205 . . . . . . . 01- 065
TB42 - Water Pump & Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0210 . . . . . . . 01- 067
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Engine - TB42 Gasoline/LP/Dual-Fuel (Continued)
TB42 - Water Piping & Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0215 . . . . . . . 01- 069
TB42 - Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0300 . . . . . . . 01- 071
TB42 - Distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0305 . . . . . . . 01- 073
TB42 - Vacuum Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0310 . . . . . . . 01- 075
TB42 - Alternator Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0315 . . . . . . . 01- 077
TB42 - Alternator (35 AMP STD & 50 Amp (OP)) . . . . . . . . . . . . . . . . . . . .01-0320 . . . . . . . 01- 079
TB42 - Alternator (LS, GS-Rated, Sealed) . . . . . . . . . . . . . . . . . . . . . . . . .01-0325 . . . . . . . 01- 081
TB42 - Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0330 . . . . . . . 01- 083
TB42 - Gasket Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0400 . . . . . . . 01- 085
TB42 - LPG - Dual-Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0500A & B . . . 01- 087
TB42 - LPG Fuel System (FG35/40/40Z/50). . . . . . . . . . . . . . . . . . . . . . . .01-0510 . . . . . . . 01- 093
TB42 - LPG Bracket Kit (FG35/40/40Z/50) . . . . . . . . . . . . . . . . . . . . . . . . .01-0520 . . . . . . . 01- 097
TB42 - LPG Fuel System (FG35BCS/45BCS) . . . . . . . . . . . . . . . . . . . . . .01-0530 . . . . . . . 01- 099
Engine - 6D102E Diesel
6D102E - Engine - Heater / Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1000 . . . . . . . 01- 103
6D102E - Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1100. . . . . . . . 01- 105
6D102E - Heater Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1101. . . . . . . . 01- 107
6D102E - Rear Hanger (Engine Lifting Bracket) . . . . . . . . . . . . . . . . . . . . .01-1102. . . . . . . . 01- 109
6D102E - Valve Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1103. . . . . . . . 01- 111
6D102E - Air Intake Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1104. . . . . . . . 01- 113
6D102E - Air Intake Connector / Heater (S/N . . . . . . . . . . . . . . . . . . . . . .01-1104A . . . . . . 01- 115
6D102E - Air Intake Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1105. . . . . . . . 01- 117
6D102E - Heater Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1106. . . . . . . . 01- 119
6D102E - Exhaust Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1107. . . . . . . . 01- 121
6D102E - Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1108. . . . . . . . 01- 123
6D102E - Exhaust Manifold Gaskets/Bolts . . . . . . . . . . . . . . . . . . . . . . . . .01-1109. . . . . . . . 01- 125
6D102E - Thermostat and Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1110 . . . . . . . . 01- 127
6D102E - Oil Pressure Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1111 . . . . . . . . 01- 129
6D102E - Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1200 . . . . . . . 01- 131
6D102E - Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1205 . . . . . . . 01- 133
6D102E - Cam Follower Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1210 . . . . . . . 01- 135
6D102E - Cylinder Block Blind Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1215 . . . . . . . 01- 137
6D102E - Oil Pan Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1220 . . . . . . . 01- 139
6D102E - Oil Level Dip Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1225 . . . . . . . 01- 141
6D102E - Oil Pan & Suction Tube (Engine S/N 26215803-26219097) . . . .01-1230 . . . . . . . 01- 143
6D102E - Oil Pan & Suction Tube (Engine S/N 26219098~) . . . . . . . . . . .01-1231 . . . . . . . 01- 145
6D102E - Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1250 . . . . . . . 01- 147
6D102E - Flywheel (Torque Converter Spec) . . . . . . . . . . . . . . . . . . . . . . .01-1255 . . . . . . . 01- 149
6D102E - Crankshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1300 . . . . . . . 01- 151
6D102E - Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1305 . . . . . . . 01- 153
6D102E - Crankshaft Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1310 . . . . . . . 01- 155
6D102E - Rocker Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1315 . . . . . . . 01- 157
6D102E - Tappet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1320 . . . . . . . 01- 159
6D102E - Camshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1325 . . . . . . . 01- 161
6D102E - Front Gear Train Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1330 . . . . . . . 01- 163
6D102E - Tachometer Drive Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1335 . . . . . . . 01- 165
6D102E - Noise Baffle Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1340 . . . . . . . 01- 167
6D102E - Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1345 . . . . . . . 01- 169
6D102E - Oil Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1350 . . . . . . . 01- 171
6D102E - Fuel Injection Pump - External View . . . . . . . . . . . . . . . . . . . . . .01-1355 . . . . . . . 01- 173
6D102E - Fuel Inlet and Outlet Joint Caps . . . . . . . . . . . . . . . . . . . . . . . . .01-1360 . . . . . . . 01- 175
6D102E - Fuel Injection Pump Mounting . . . . . . . . . . . . . . . . . . . . . . . . . .01-1365 . . . . . . . 01- 177
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Engine - 6D102E Diesel (Continued)
6D102E - Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1370 . . . . . . . 01- 179
6D102E - Fuel Filter Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1375 . . . . . . . 01- 181
6D102E - Fuel Injection Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1380 . . . . . . . 01- 183
6D102E - Cylinder Block Blind Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1385 . . . . . . . 01- 185
6D102E - Injection Nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1390 . . . . . . . 01- 187
6D102E - Fuel Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1395 . . . . . . . 01- 189
6D102E - Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1400 . . . . . . . 01- 191
6D102E - Water Inlet Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1405 . . . . . . . 01- 193
6D102E - Water Connector Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1410 . . . . . . . 01- 195
6D102E - Cooling Fan Drive Pulley Assembly . . . . . . . . . . . . . . . . . . . . . .01-1415 . . . . . . . 01- 197
6D102E - Cooling Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1420 . . . . . . . 01- 199
6D102E - Alternator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1500 . . . . . . . 01- 201
6D102E - Alternator Belt & Tensioner (For 35 AMP Alternator) . . . . . . . . .01-1505 . . . . . . . 01- 203
6D102E - Alternator Mounting (For 35 AMP Alternator) . . . . . . . . . . . . . . .01-1510 . . . . . . . 01- 205
6D102E - Starter (For 35 AMP Alternator) . . . . . . . . . . . . . . . . . . . . . . . . .01-1515 . . . . . . . 01- 209
6D102E - Starting Motor Mounting (For 35 AMP Alternator). . . . . . . . . . . .01-1520 . . . . . . . 01- 211
6D102E - Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .01-1999 . . . . . . . 01- 213
CHAPTER 03 - EXHAUST SYSTEM
TB42 - Muffler & Exhaust Connections (FG35S/45S/40Z/45/50 &
All UL-GS SPEC) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . .03-0100 . . . . . . . 03- 01
TB42 - Exhaust System (FG35BCS/45BCS) (S/N 100001A~) . . . . . . . . . .03-0110. . . . . . . . 03- 03
6D102E - Muffler & Exhaust Connections (FD40Z/40/45/50)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .03-0120 . . . . . . . 03- 05
CHAPTER 04 - COOLING SYSTEM
Radiator - Torque Converter Spec (All Models) (S/N 100001A~) . . . . . . . .04-0100 . . . . . . . 04- 01
TB42 - Radiator Piping (FG35BCS/45BCS) (S/N 100001A~) . . . . . . . . . . .04-0200 . . . . . . . 04- 03
TB42 - Radiator Piping (FG35S/45S/40Z/40/45/50) (S/N 100001A~) . . . .04-0210 . . . . . . . 04- 05
6D102E - Radiator Piping (FD40Z/40/45/50) (S/N 100001A~) . . . . . . . . . .04-0220 . . . . . . . 04- 07
Torque Converter Cooler Piping (FG(D)40Z/40/45/50) (S/N 100001A~) . .04-0250 . . . . . . . 04- 09
TB42 - Torque Converter Cooler Piping (FG35S/45S/35BCS/45BCS) . . . .04-0260 . . . . . . . 04- 011
Reservoir Tank(All Models) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . .04-0280 . . . . . . . 04- 013
CHAPTER 05 - FUEL SYSTEM GAS/DIESEL
Fuel System - Gasoline (FG35S/45S, FG40Z/40/45/50) (S/N 100001A~) .05-0100 . . . . . . . 05- 01
Fuel System - Diesel (FD40Z/40/45/50) (S/N 100001A~) . . . . . . . . . . . . . .05-0200 . . . . . . . 05- 03
CHAPTER 06 - FUEL SYSTEM - LPG (SEE CORRECT ENGINE CHAPTER)
CHAPTER 13 - TORQUE CONVERTER (SEE CH. 15 - TRANSMISSION)
CHAPTER 15 - TRANSMISSION - TORQFLOW TYPE
Torqflow Transmission - Indoor - Cushion Tire Models (S/N 100001A~) . .15-1100A . . . . . . 15- 01
Torqflow Transmission - Front Section Detail - Cushion Tire Models
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1100B . . . . . . 15- 03
Torqflow Transmission - Back Section Detail - Cushion Tire Models
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1100C . . . . . . 15- 07
Torqflow Transmission - Output Gear Detail - Cushion Tire Models
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1100D . . . . . . 15- 09
Torqflow Transmission - Differential - (FG35S/45S, FG35BCS/45BCS)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1200 . . . . . . . 15- 011
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CHAPTER 15 - TRANSMISSION - TORQFLOW TYPE (Continued)
Torqflow Transmission - Torque Converter - Pneumatic Tire Models
(FG(D)40Z/40/45/50) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . .15-1500 . . . . . . . 15- 013
Torqflow - Case - Single Speed - Pneumatic Tire Models (S/N 100001A~)15-1510 . . . . . . . 15- 015
Torqflow - Case - Two-Speed - Pneumatic Tire Models
(FG(D)40Z/40/45/50) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . .15-1520 . . . . . . . 15- 017
Torqflow - Gear/Shaft - Single Speed - Pneumatic Tire Models
(FG(D)40Z/40) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1530 . . . . . . . 15- 021
Torqflow - Gear/Shaft - Two-Speed - FWD/REVERSE - Pneumatic Tire
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1540 . . . . . . . 15- 023
Torqflow - Gear/Shaft - Two-Speed - HIGH - Pneumatic Tire Models
(FG(D)40Z)(FG(D)45/50) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . .15-1550 . . . . . . . 15- 025
Torqflow - Hypoid Gear - Pneumatic Tire Models (FG(D)45/50)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1560 . . . . . . . 15- 027
Torqflow - Oil Cooler Piping - Pneumatic Tire Models (S/N 100001A~) . . .15-1600 . . . . . . . 15- 029
Torqflow - Control Valve - Pneumatic Tire Models (FG(D)40Z/40)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1700 . . . . . . . 15- 031
Torqflow - Control Valve - Pneumatic Tire Models (FG(D)45/50)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1710 . . . . . . . 15- 033
Torqflow - Control Valve - Pneumatic Tire Models (FG(D)40Z/40/45/50)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1720 . . . . . . . 15- 035
Torqflow - Solenoid Valve - Pneumatic Tire Models (FG(D)40Z/40/45/50)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1730 . . . . . . . 15- 037
CHAPTER 21 - DRIVE AXLE
Drive Axle - (FG(D)40Z) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . .21-0100 . . . . . . . 21- 01
Drive Axle - (FG(D)40/45/50) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . .21-0110. . . . . . . . 21- 03
Drive Axle - (FG35S/45S, FG 35BCS/45BCS) (S/N 100001A~) . . . . . . . . .21-0120 . . . . . . . 21- 05
Differential Gear (All Models) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . .21-0200 . . . . . . . 21- 07
CHAPTER 24 - STEER AXLE
Steering Axle - Outdoor - Pneumatic Tire Models (FG(D)40Z/40/45/50)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-0100 . . . . . . . 24- 01
Steering Axle - Indoor - Cushion Tire (FG35S/45S/35BCS/45BCS)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-0200 . . . . . . . 24- 03
Steering Axle - Pneumatic Tire (FG(D)50AT2)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-0300 . . . . . . . 24- 05
CHAPTER 27 - FRONT WHEEL / TIRE, DRIVE
Front Wheel Assembly - Single Wheel - Cushion (FG35S/35BCS)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-0100 . . . . . . . 27- 01
Front Wheel Assembly - Single - Cushion (FG45ST/45BCS)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-0110. . . . . . . . 27- 03
Front Wheel Assembly - Dual Wheel - Cushion (FG45ST)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-0120 . . . . . . . 27- 05
Front Wheel Assembly - Single - Pneumatic (FG(D)40ZT/40ZT2 Compact
& FG(D)40T/40T2 Long Wheel Base) (S/N 100001A~) . . . . . . . . . . . .27-1100. . . . . . . . 27- 07
Front Wheel Assembly - Dual Wheel - Pneumatic (FG(D)40ZT/40ZT2
Compact & FG(D)40T/40T2 Long Wheel Base) (S/N 100001A~) . . . .27-1110 . . . . . . . . 27- 09
Front Wheel Assembly - Single Wheel - Pneumatic (FG(D)45T/45T2
Long Wheel Base) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . .27-1120. . . . . . . . 27- 011
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CHAPTER 27 - FRONT WHEEL / TIRE, DRIVE (Continued)
Front Wheel Assembly - Dual Wheel - Pneumatic (FG(D)45T/45T2
Long Wheel Base) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . .27-1125. . . . . . . . 27- 013
Front Wheel Assembly - Single Wheel - Pneumatic (FG(D)50AT2)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-1130. . . . . . . . 27- 015
Front Wheel Assembly - Dual Wheel - Pneumatic (FG(D)50AT2)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-1140. . . . . . . . 27- 017
Front Fenders - Dual Wheels (FG(D)40T/40T2 Compact & FG(D)45T/45T2
Long Wheel Base & FG(D)50AT2) (S/N 100001A~) . . . . . . . . . . . . . .27-1500 . . . . . . . 27- 019
Front Fenders - Cushion Tire Models (FG35S/45S/35BCS/45BCS)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-1510 . . . . . . . 27- 021
CHAPTER 28 - REAR WHEEL / TIRE, STEER
Rear Wheel - Pneumatic (FG(D)40Z/40ZT2/40T/40T2/45T/45T2)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-0100 . . . . . . . 28- 01
Rear Wheel - Cushion (FG35ST/45ST, FG35BCS/45BCS)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-0110. . . . . . . . 28- 03
Rear Wheel - Pneumatic (FG(D)50AT2) (S/N 100001A~) . . . . . . . . . . . . .28-0120 . . . . . . . 28- 05
CHAPTER 30 - BRAKES, SERVICE / PARKING
Brake System - (FG(D)40ZT/40ZT2) (S/N 100001A~) . . . . . . . . . . . . . . . .30-1100. . . . . . . . 30- 01
Brake System - (FG(D)40/45, FG(2)50AT2-7) (S/N 100001A~) . . . . . . . . .30-1110 . . . . . . . . 30- 05
Brake System - (FG35S/45S, FG35BCS/45BCS) (S/N 100001A~) . . . . . .30-1120. . . . . . . . 30- 09
Parking Brake Lever (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-1130. . . . . . . . 30- 013
Brake Piping (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-1200 . . . . . . . 30- 015
Master Cylinder (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-1300 . . . . . . . 30- 017
CHAPTER 33 - STEERING, HANDWHEEL ASSEMBLY (SEE #34-1110)
CHAPTER 34 - STEERING, COLUMN ASSEMBLY
Steering Column Assembly (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . .34-1100. . . . . . . . 34- 01
Steering Wheel Assembly (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . .34-1110 . . . . . . . . 34- 03
Steering Valve - Orbital (S/N 100001A~). . . . . . . . . . . . . . . . . . . . . . . . . . .34-1200 . . . . . . . 34- 05
CHAPTER 36 - PEDAL, BRAKE & INCHING
Brake & Inching Pedals (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . .36-1100. . . . . . . . 36- 01
CHAPTER 37 - PEDAL, ACCELERATOR
Accelerator Pedal (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37-1100. . . . . . . . 37- 01
CHAPTER 41 - FRAME / CHASSIS
Frame - All Models (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41-1100. . . . . . . . 41- 01
Frame - Counterweight (FG35S/45S, FG(D)40/45/50) (S/N 100001A~) . .41-1200 . . . . . . . 41- 03
Frame - Counterweight (FG(D)40Z) (S/N 100001A~) . . . . . . . . . . . . . . . . .41-1210 . . . . . . . 41- 05
Frame - Counterweight (FG35BCS/45BCS) (S/N 100001A~) . . . . . . . . . .41-1220 . . . . . . . 41- 07
Frame - Counterweight - Insulator (S/N 100001A~) . . . . . . . . . . . . . . . . . .41-1250 . . . . . . . 41- 09
Frame - Fuel Cap (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41-1300 . . . . . . . 41- 011
CHAPTER 50 - OUTER PANEL, OVERHEAD GUARD, OPERATOR COMPARTMENT
Operator’s Seat - Standard (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . .50-1100. . . . . . . . 50- 01
Operator’s Seat - Suspension Deluxe (Optional except BCS Models)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-1110 . . . . . . . . 50- 03
Dashboard - (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-1200 . . . . . . . 50- 05
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CHAPTER 50 - OUTER PANEL, OVERHEAD GUARD, OPERATOR COMPARTMENT (Continued)
Dashboard Cover - 2 & 3-Spool C/V (S/N 100001A~) . . . . . . . . . . . . . . . .50-1210 . . . . . . . 50- 07
Dashboard Cover - 4 & 5-Spool C/V (S/N 100001A~) . . . . . . . . . . . . . . . .50-1215 . . . . . . . 50- 09
Dashboard - Meter Panel (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . .50-1220 . . . . . . . 50- 011
Floor Plate (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-1300 . . . . . . . 50- 013
Floor Mat (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-1310 . . . . . . . 50- 015
Step & Tilt Cylinder Cover (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . .50-1400 . . . . . . . 50- 017
Bonnet (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-1500 . . . . . . . 50- 019
Sub-Bonnet (FG(D)40Z) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . .50-1510 . . . . . . . 50- 021
Sub-Bonnet (FG(D)40/45/50) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . .50-1520 . . . . . . . 50- 023
Sub-Bonnet (FG35S/45S, FG35BCS/45BCS) (S/N 100001A~) . . . . . . . . .50-1530 . . . . . . . 50- 025
Overhead Guard (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-1600 . . . . . . . 50- 027
Overhead Guard - Mounting Parts (FG40Z/40/45/50 Gas & LP)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-1610 . . . . . . . 50- 029
Overhead Guard - Mounting Parts (FD40Z/40/45/50 Diesel Models)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-1620 . . . . . . . 50- 031
Overhead Guard - Lamp Guard (S/N 100001A~) . . . . . . . . . . . . . . . . . . . .50-1630 . . . . . . . 50- 033
Insulator - Bonnet & Step (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . .50-1700 . . . . . . . 50- 035
Outer Panels (FG35BCS/45BCS) (S/N 100001A~) . . . . . . . . . . . . . . . . . .50-1800 . . . . . . . 50- 037
Outer Panels - Counterweight - Panels (FG35BCS/45BCS)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-1810 . . . . . . . 50- 039
Outer Panels - Front Fenders - Dual Wheel - Pneumatic (Gas/Diesel)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-1900 . . . . . . . 50- 041
Outer Panels - Front Fenders - Other Models (See Front Wheels CH. 27)
CHAPTER 55 - ELECTRICAL SYSTEM
Dashboard Wiring (FG35BCS/45BCS, FG35S/45S, FG40Z/40)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-1100. . . . . . . . 55- 01
Dashboard Wiring (FG45/50) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . .55-1110 . . . . . . . . 55- 03
Dashboard Wiring (FD40Z/40) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . .55-1120. . . . . . . . 55- 05
Dashboard Wiring (FD45/50) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . .55-1130. . . . . . . . 55- 07
Head Lamp - 1-Speed Transmission (S/N 100001A~) . . . . . . . . . . . . . . . .55-1200 . . . . . . . 55- 09
Head Lamp - 2-Speed Transmission (S/N 100001A~) . . . . . . . . . . . . . . . .55-1210 . . . . . . . 55- 011
Battery - Single - Diesel Models(S/N 100001A~) . . . . . . . . . . . . . . . . . . . .55-1300 . . . . . . . 55- 013
Battery - Dual - Diesel Models (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . .55-1310 . . . . . . . 55- 015
Combination Switch - 1-Speed Trans. (FG35S/35BCS, FG40/45S/45BCS,
FD40Z/40) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-1400 . . . . . . . 55- 017
Combination Switch - 2-Speed Trans. (FG(D)40T/45T2) (S/N 100001A~).55-1410 . . . . . . . 55- 019
Engine Wiring (FG35S/35BCS, FG45S/45BCS, FG40/45/40ZT2/45ZT2/
50AT2) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-1500 . . . . . . . 55- 021
Engine Wiring (FD40/45/40Z/40ZT2/45T2/50AT2) (S/N 100001A~). . . . . .55-1510 . . . . . . . 55- 023
Wiring - LPS, US, GS Rated Units w/ TB42 Engine (FG40Z/45)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-1520 . . . . . . . 55- 025
Fuel Sending Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-1530 . . . . . . . 55- 027
CHAPTER 60 - PUMP, HYDRAULIC
Hydraulic Pump - Diesel Trucks (FD40Z/40/45/50) (S/N 100001A~) . . . . .60-1100. . . . . . . . 60- 01
Hydraulic Pump - Parts Detail - Diesel Trucks (FD40Z/40/45/50)
(S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60-1101. . . . . . . . 60- 03
Brake Supply Pump (Piggy-Back) - Diesel Trucks - Detail
(FD40Z/40/45/50) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . . . . . . . .60-1102. . . . . . . . 60- 05
Hydraulic Pump - Gasoline/LP Trucks- All Models (S/N 100001A~). . . . . .60-1150. . . . . . . . 60- 07
Hydraulic Pump - Gasoline/LP Trucks - Parts Detail - Pneumatic Tire
(FG40Z/45Z, FG40/45/50) (S/N 100001A~) . . . . . . . . . . . . . . . . . . . . .60-1151. . . . . . . . 60- 09
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Komatsu CX Series Forklift Trucks Parts Catalog
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Description
Komatsu CX Series Forklift Trucks Parts Catalog
Models covered:
- Gasoline & LP:
- FG40/45-7
- FG50AT2-7
- FG35S/45S-7
- FG35BCS/45BCS-7
- Diesel:
- FD40/45-7
- FD50AT2-7
The Komatsu CX Series Forklift Trucks Parts Catalog is an essential resource for identifying and sourcing components for these reliable forklift models. Developed by Komatsu, this catalog provides comprehensive diagrams, detailed part numbers, and precise descriptions necessary for accurate part identification and replacement.
Ideal for professional mechanics, maintenance personnel, and experienced operators, this parts catalog covers a wide range of components. It includes detailed information on engine parts, hydraulic systems, electrical components, and more. Each section offers clear diagrams and descriptions, ensuring that you can quickly and accurately find the parts you need to maintain and repair your Komatsu CX Series Forklift.
Available in a convenient digital format, this parts catalog allows for easy access on various devices, making it a practical resource both in the workshop and on-site. The Komatsu CX Series Forklift Trucks Parts Catalog is an invaluable tool for ensuring the proper maintenance and optimal performance of your forklift trucks.
Printable: Yes
Language: English
Compatibility: Pretty much any electronic device, incl. PC & Mac computers, Android and Apple smartphones & tablet, etc.
Requirements: Adobe Reader (free)
