Jungheinrich Electric Lift Truck EFG 535K(KS), EFG 540 (K,S,KS), EFG 545(K,S,KS), EFG 550(S), EFG S40(S), EFG S50(S) Workshop Se

tUNGHEINRICH EFG 535k-S50 09.13 1 (GB) Safety Information Component Layout Technical Specifications Operating Instructions Circuit Diagrams (Electrical / Hydraulic) Parameters Event Message General Tightening Torques

tUNGHEINRICH 001 000 000 00104 09.13 1 (GB) Drive Brake Brakes •Parking Brake, Mechanical •Foot Brake •Parking Brake, Hydraulic •Multi-Plate Brake

tUNGHEINRICH 002 000 000 00089 09.13 1 (GB) Electrical System Controls •CANCODE • ISM Access Module (see "ISM" service manual) • ISM component assembly Truck Lighting • Beacon (LED) Misc. Electrical •Fuses •Connector Overview / Connector Layout •On-Board Power Supply •Saab Connector PIN Layout •DC/DC converter iCE-PIO •DC/DC converter iCE-POC Traction and Hydraulic Controllers •Drive & Lift Controller

tUNGHEINRICH 004 000 000 00080 09.13 1 (GB) Travel Mechanical Transmission •Transmission •Wheel Bolts Wheels Electrical System •Drive & Lift Controller •DC/DC Converter iCE-PIO •DC/DC Converter iCE-POC Drive System •Drive Unit •Thermal Sensor

Dungheinrich 005 000 000 00077 09.13 1 (GB) Operator Position Labelling I Documentation •Armrest •Operating Instructions •Circuit Diagrams Truck Design Q To replace the battery see operating instructions, chapter D

Dungheinrich 006 000 000 00067 09.13 1 (GB) Hydraulic Operation Mast, Mechanical • Mast Rollers (for masts with angled backing rollers see service manual G 6233.01) • Mast Rollers (mast without roller recess) •Chains (for chain elongation testing see service manual G 6355.01) •Securing the Mast Load Handler •Forks (see service manual G1 6401.01) Hydraulic System ... •Valve Block •Hydraulic Unit •Hydraulic Reservoir •Thermal Sensor Controls •Solopilot •Multipilot

Dungheinrich 007 000 000 00081 04.14 1 (GB) Commissioning I Maintenance I Customer Service o h Commissioning •Commissioning (see Operating Instructions, Chapter C) Maintenance - Notes on how to avoid malfunctions and material damage when cleaning an industrial truck See service manual Z 0000.15 - Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components See service manual J 6900-09 • Regular safety inspection (at least annually) Maintenance Checklist B Maintenance Checklist C

Electrical System Steer Axle Mechanical Components Steering • Steer Axle tUNGHEINRICH 008 000 000 00073 09.13 1 (GB) •Steering Column Steering •Steering Actual Value Sensor (3U9) •Setpoint Sensor RSC 28 MH (3U10) •Thermal Sensor (3B26) •Steering Controller Assembly (3U8) •Steering Controller ICE-EPS (3U8) • Electric Steering

tUNGHEINRICH Safety Notes 03.06 1 (GB) Safety instructions and important explanations are indicated by the following graphics: Used before safety instructions which must be observed to avoid danger to personnel. yjy Used before notices which must be observed to avoid material damage. Q Used before notices and explanations. A DANGER This notice refers to an acutely hazardous situation which could result in severe and even fatal injuries if ignored. Instructions, safety regulations, actions or procedures referring to this notice must be followed to avoid the acute risk of severe and fatal injuries. awarning This notice refers to a potentially hazardous situation which could result in severe and even fatal injuries if ignored. Instructions, safety regulations, actions or procedures referring to this notice must be followed to avoid the potential risk of severe and fatal injuries. acaution This notice refers to a situation which could result in minor to medium injuries if ignored. Instructions, safety regulations, actions or procedures referring to this notice must be followed to avoid the risk of minor to medium injuries. IMPORTANT This message appears when special precautionary measures are required to ensure the right action is taken or to avoid damage or malfunctioning of the industrial truck or one of its components. NOTICE This message appears when particular information, instructions or notices are required with regard to procedures, equipment, tools, pressures, capacity loads and other special data.

tUNGHEINRICH Component Layout 09.13 1 (GB) EFG 535k-S50 Counterweight 12 3456 7 89 Photo: EFG S50 Item Description 1 ISM radio module (O) 2 ISM data recorder (O) 3 Overhead guard distributor (U15) 4 Dipstick for oil level inspection (O) (for electric steering) 5 Steer motor oil filter (O) (for electric steering) 6 Steer motor (O) (for electric steering) 7 Battery 8 DC/DC transformer (O) 9 Steering controller (O) (for electric steering)

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Jungheinrich Electric Lift Truck EFG 535K(KS), EFG 540 (K,S,KS), EFG 545(K,S,KS), EFG 550(S), EFG S40(S), EFG S50(S) Workshop Se

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