HYSTER G108 (E45Z, E50Z, E55Z, E60Z, E65Z) Forklift Service Repair Manual + Parts Manual

STEERING HOUSING AND CONTROL UNIT H2.00-3.20XM (H40-65XM) [H177]; S1.50-1.75XM, S2.00XMS (S25-40XM) [D010]; E1.50-1.75XM, E2.00XMS (E25-40XM 2 S) [D114]; H1.50-1.75XM, H2.00XMS (H25-35XM, H40XMS) [E001]; J2.00-3.20XM (J40-60XM 2 ) [A216]; E2.00-3.20XM (E45-65XM 2 ) [F108]; J2.00-3.20XM (J40-60Z) [A416]; E1.50-2.00XM (E25-35Z, E40ZS) [E114]; N30XMH, N30XMH 2 [C210]; V30ZD [D210]; E2.00-3.20XM (E45-65Z) [G108] PART NO. 1459370 1600 SRM 720

SAFETY PRECAUTIONS MAINTENANCE AND REPAIR • When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. • Do not lift heavy parts by hand, use a lifting mechanism. • Wear safety glasses. • DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. • Disconnect the battery ground cable on internal combustion lift trucks. • Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte- nance section. • Keep the unit clean and the working area clean and orderly. • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. • Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. • Be sure to follow the WARNING and CAUTION notes in the instructions. • Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. • Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this manual: WARNING Indicates a condition that can cause immediate death or injury! CAUTION Indicates a condition that can cause property damage!

Steering Housing and Control Unit Table of Contents TABLE OF CONTENTS General ............................................................................................................................................................... 1 Description ......................................................................................................................................................... 1 Operation ............................................................................................................................................................ 2 Steering Wheel and Column Assembly Repair ................................................................................................ 3 Assembly Components, Remove ................................................................................................................... 3 Steering Control Unit, Disassemble ............................................................................................................. 5 Steering Control Unit, Clean ........................................................................................................................ 5 Steering Control Unit, Assemble .................................................................................................................. 7 Assembly Components, Install ..................................................................................................................... 10 System Air Removal .......................................................................................................................................... 12 Troubleshooting.................................................................................................................................................. 12 This section is for the following models: H2.00-3.20XM (H40-65XM) [H177]; S1.50-1.75XM, S2.00XMS (S25-40XM) [D010]; E1.50-1.75XM, E2.00XMS (E25-40XM 2 S) [D114]; H1.50-1.75XM, H2.00XMS (H25-35XM, H40XMS) [E001]; J2.00-3.20XM (J40-60XM 2 ) [A216]; E2.00-3.20XM (E45-65XM 2 ) [F108]; J2.00-3.20XM (J40-60Z) [A416]; E1.50-2.00XM (E25-35Z, E40ZS) [E114]; N30XMH, N30XMH 2 [C210]; V30ZD [D210]; E2.00-3.20XM (E45-65Z) [G108] ©2003 HYSTER COMPANY i

"THE QUALITY KEEPERS" HYSTER APPROVED PARTS

1600 SRM 720 Description General This section has the description and repair procedures for the steering housing and the steering control unit. Additional information on parts of the steering system can be found in the Steering Axle and Hydraulic System service manual sections for your lift truck. Description The steering column assembly uses a steering control unit with hose connections on the bottom of the unit. The steering housing has mounts for the steering column and the steering control unit. The steering wheel is installed on the steering column. See Figure 1. The housing is adjustable and is held in position by a latch. The position of the housing can be changed for operator comfort. The steering housing is also the mount for some control levers and the instrument cluster. The steering system is a hydraulic system that does not have a mechanical connection between the steering wheel and the steering axle. The control of the steering is through a hydraulic circuit. If the hydraulic pump for the steering system does not operate, steering is still possible. A check valve permits the steering control unit to control the steering cylinder. The lift truck is difficult to steer when the steering pump is not operating, but the steering control unit can operate the steering cylinder and make steering possible. NOTE: INSTRUMENT CLUSTER NOT SHOWN. H2.00-3.20XM (H40-65XM) SHOWN. 1. STEERING WHEEL 2. STEERING COLUMN 3. STEERING CONTROL UNIT 4. COLUMN TILT LEVER 5. LATCH 6. COVER 7. COWL 8. MOUNT Figure 1. Steering Housing Assembly 1

HYSTER G108 (E45Z, E50Z, E55Z, E60Z, E65Z) Forklift Service Repair Manual + Parts Manual

You're Reading a Preview

Recently Viewed