Hyster G006 (H6.00-7.00XL) Forklift Parts Manual

10/2005 UNIT CODE G006 EUROPE SECTIONS 1 FRAME 2 ENGINES 3 FUEL SYSTEM 4 ELECTRICAL SYSTEM 5 TRANSMISSION 6 STEERING SYSTEM 7 BRAKE SYSTEM 8 HYDRAULIC SYSTEM 9 MAST-TWO STAGE LIMITED FREE-LIFT 10 MAST-THREE STAGE FULL FREE-LIFT 11 OPTIONS 12 NUMERICAL INDEX This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

10/2005 UNIT CODE G006 EUROPE TABLE OF CONTENTS DESCRIPTION PAGE A ACCELERATOR PEDAL AND BRACKET MONOTROL ................................................................................................................................................... 3-28 WITH FORWARD AND REVERSE LEVER .................................................................................................... 3-26 AIR FILTER HEAVY DUTY DIESEL.......................................................................................................................................................... 3-6 LPG ............................................................................................................................................................... 3-4 LPG AND DIESEL STANDARD ................................................................................................................................................... 3-2 ALTERNATOR AND MOUNTING DIESEL ........................................................................................................................................................... 4-24 AXLE HOUSING AND ATTACHING PARTS....................................................................................................... 5-35 B BATTERY DISCONNECT EEC DIESEL........................................................................................................................................................ 4-12 LPG ............................................................................................................................................................... 4-6 BRAKE ............................................................................................................................................................... 7-12 BRAKE BOOSTER............................................................................................................................................. 7-14 BRAKE LINES PENDING PER ECN 74953⇒ .......................................................................................................................... 7-6 ⇒PENDING PER ECN 74953 .......................................................................................................................... 7-4 BRAKE PEDAL LINKAGE POWERSHIFT .................................................................................................................................................. 7-8 C CAB .................................................................................................................................................................... 11-2 CAMSHAFT AND OIL SUMP LPG ................................................................................................................................................................ 2-34 CARRIAGE PIN TYPE THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-16 TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-10 CLUTCH PACK POWERSHIFT COUNTER, FORWARD, SHORT SHAFT D/B 10/2004⇒ ......................................................................................................................................... 5-20 ⇒D/B 10/2004 ......................................................................................................................................... 5-18 INPUT, REVERSE, LONG SHAFT D/B 10/2004⇒ ......................................................................................................................................... 5-24 ⇒D/B 10/2004 ......................................................................................................................................... 5-22 COIL ASSEMBLY ............................................................................................................................................... 2-24 CONTROL VALVE FOUR FUNCTION .......................................................................................................................................... 8-24 TWO AND THREE FUNCTION ...................................................................................................................... 8-18 CONTROL VALVE ATTACHING PARTS WITH FITTINGS FOUR FUNCTION .......................................................................................................................................... 8-26 TWO AND THREE FUNCTION ...................................................................................................................... 8-20 CONTROL VALVE ATTACHING TUBES ............................................................................................................ 8-28 ©2005 HYSTER COMPANY i See Service Manual for service procedures.

UNIT CODE G006 EUROPE 10/2005 TABLE OF CONTENTS (Continued) DESCRIPTION PAGE C (continued) COOLING AND FAN DRIVE DIESEL ........................................................................................................................................................... 2-20 COUNTERWEIGHT ........................................................................................................................................... 1-22 COWL AND FLOOR PLATES ............................................................................................................................ 1-16 CRANKSHAFT AND PISTONS DIESEL ........................................................................................................................................................... 2-48 CYLINDER BLOCK DIESEL ........................................................................................................................................................... 2-42 LPG ................................................................................................................................................................ 2-26 CYLINDER HEAD LPG................................................................................................................................................................. 2-28 CYLINDER HEAD AND INDUCTION MANIFOLD DIESEL ........................................................................................................................................................... 2-44 D DIFFERENTIAL AND CARRIER ........................................................................................................................ 5-32 DISTRIBUTOR LPG................................................................................................................................................................... 4-5 DRIVE ADAPTER DIESEL ........................................................................................................................................................... 2-66 DRIVE AXLE ...................................................................................................................................................... 5-30 DRIVE SHAFT HYDRAULIC ..................................................................................................................................................... 8-4 DRIVE SHAFT ASSEMBLY ................................................................................................................................ 5-28 E ELECTRICAL SYSTEM DIESEL ............................................................................................................................................................. 4-8 LPG .................................................................................................................................................................. 4-2 ENGINE ASSEMBLY LPG................................................................................................................................................................. 2-22 ENGINE FUEL SYSTEM LPG................................................................................................................................................................. 3-10 ENGINE MOUNTING ........................................................................................................................................... 2-4 EXHAUST WITH CAB DIESEL........................................................................................................................................................ 2-10 LPG ............................................................................................................................................................... 2-8 WITHOUT CAB DIESEL........................................................................................................................................................ 2-14 LPG ............................................................................................................................................................. 2-12 EXHAUST MANIFOLD DIESEL ........................................................................................................................................................... 2-56 LPG................................................................................................................................................................. 2-40 F FAN DRIVE AND ALTERNATOR MOUNTING LPG................................................................................................................................................................. 2-18 FLYWHEEL........................................................................................................................................................... 2-6 ii ©2005 HYSTER COMPANY See Service Manual for service procedures.

10/2005 UNIT CODE G006 EUROPE TABLE OF CONTENTS (Continued) DESCRIPTION PAGE F (continued) FORKS PIN TYPE........................................................................................................................................................ 1-26 FREE-LIFT THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-10 FUEL FILTER TIER II DIESEL........................................................................................................................................................ 3-23 FUEL INJECTION PUMP DIESEL TIER II ⇒S/N G006V01872B .................................................................................................................................. 2-62 WITH BLEED BACK SYSTEM S/N G006V01873B⇒ .................................................................................................................................. 2-64 FUEL SUPPLY SYSTEM DIESEL TIER II FUEL FILTER SYSTEM .............................................................................................................................. 3-20 TANK AND COVER ASSEMBLY ................................................................................................................. 3-16 WATER SEPARATOR AND FUEL PUMP SYSTEM.................................................................................... 3-18 LPG................................................................................................................................................................... 3-8 FULL SUSPENSION SEAT PENDING PER ECN 74953⇒ ........................................................................................................................ 1-12 SHEET 1 OF 2 ⇒PENDING PER ECN 74953 ...................................................................................................................... 1-8 SHEET 2 OF 2 ⇒PENDING PER ECN 74953 .................................................................................................................... 1-10 G GAUGE CLUSTER ............................................................................................................................................. 4-18 GENERAL TRUCK ............................................................................................................................................... 1-2 H HEADER HOSE THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-18 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-12 HEATER ............................................................................................................................................................. 11-6 HOOD................................................................................................................................................................. 1-14 HYDRAULIC OIL FILTER ................................................................................................................................... 8-14 HYDRAULIC PUMP............................................................................................................................................ 8-10 HYDRAULIC SYSTEM ......................................................................................................................................... 8-2 HYDRAULIC TANK ............................................................................................................................................. 8-12 I INNER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-6 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4 INSTRUMENT PANEL ........................................................................................................................................ 4-14 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-4 ©2005 HYSTER COMPANY iii See Service Manual for service procedures.

UNIT CODE G006 EUROPE 10/2005 TABLE OF CONTENTS (Continued) DESCRIPTION PAGE L LABELS .............................................................................................................................................................. 1-18 LIFT TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-6 LIFT CYLINDER FREE-LIFT THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-14 MAIN THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-12 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-8 LIGHTS............................................................................................................................................................. 11-18 LOAD BACKREST EXTENSION........................................................................................................................ 1-24 LPG REGULATOR ............................................................................................................................................. 3-14 M MAIN LIFT THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-8 MASTER CYLINDER ......................................................................................................................................... 7-16 MONOTROL PEDAL .......................................................................................................................................... 3-30 N NON-SUSPENSION SEAT PENDING PER ECN 74953⇒ .......................................................................................................................... 1-6 ⇒PENDING PER ECN 74953 .......................................................................................................................... 1-4 O OIL COOLER DIESEL ........................................................................................................................................................... 2-59 OIL FILTER DIESEL ........................................................................................................................................................... 2-57 OIL PAN AND PUMP DIESEL ........................................................................................................................................................... 2-50 OIL PUMP LPG ................................................................................................................................................................ 2-38 OUTER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-2 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2 OVERHEAD GUARD.......................................................................................................................................... 1-20 P PARK BRAKE ....................................................................................................................................................... 7-2 R RADIATOR LPG................................................................................................................................................................. 2-16 ROTATING BEACON ........................................................................................................................................ 11-22 iv ©2005 HYSTER COMPANY See Service Manual for service procedures.

10/2005 UNIT CODE G006 EUROPE TABLE OF CONTENTS (Continued) DESCRIPTION PAGE S SIDE-SHIFT CARRIAGE 1981 MM THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-12 TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-10 SIDE-SHIFT CYLINDER .................................................................................................................................. 11-16 STARTER LPG................................................................................................................................................................. 4-20 STARTER MOTOR DIESEL ........................................................................................................................................................... 4-22 STEERING AXLE ................................................................................................................................................. 6-8 STEERING COLUMN........................................................................................................................................... 6-2 STEERING CONTROL UNIT ............................................................................................................................... 6-4 STEERING CYLINDER PENDING PER ECN 10403003⇒ .................................................................................................................. 6-14 ⇒PENDING PER ECN 10403003 .................................................................................................................. 6-12 STEERING HYDRAULIC...................................................................................................................................... 8-6 STEERING PUMP ................................................................................................................................................ 6-6 T THROTTLE BODY AND LPG MIXER................................................................................................................. 3-12 THROTTLE LINKAGE LPG AND DIESEL .......................................................................................................................................... 3-24 TILT CYLINDER ................................................................................................................................................. 8-16 TIMING GEAR DIESEL ........................................................................................................................................................... 2-54 TIRES AND WHEELS DRIVE ........................................................................................................................................................... 11-24 STEERING.................................................................................................................................................... 11-26 TORQUE CONVERTER POWERSHIFT ................................................................................................................................................ 5-26 TRANSMISSION POWERSHIFT .................................................................................................................................................. 5-2 TRANSMISSION CONTROL LINKAGE FORWARD AND REVERSE LEVER PENDING PER ECN 74953⇒ .................................................................................................................... 5-16 POWERSHIFT ................................................................................................................................................ 5-12 TRANSMISSION CONTROL VALVE POWERSHIFT .................................................................................................................................................. 5-8 TRANSMISSION COOLING............................................................................................................................... 8-30 TRANSMISSION GEARS POWERSHIFT .................................................................................................................................................. 5-6 V VALVE COVER AND INLET MANIFOLD LPG ................................................................................................................................................................ 2-30 VALVE COVER AND ROCKER ARM SHAFT DIESEL ........................................................................................................................................................... 2-46 ©2005 HYSTER COMPANY v See Service Manual for service procedures.

UNIT CODE G006 EUROPE 10/2005 TABLE OF CONTENTS (Continued) DESCRIPTION PAGE W WATER PUMP AND OUTLET DIESEL ........................................................................................................................................................... 2-52 WATER SEPARATOR TIER II DIESEL........................................................................................................................................................ 3-22 WIPER AND FAN ............................................................................................................................................... 11-8 WIRE HARNESS ENGINE DIESEL........................................................................................................................................................ 4-46 ENGINE, LPG, GM 4.3L SHEET 1 0F 2 ............................................................................................................................................. 4-48 SHEET 2 OF 2 ............................................................................................................................................ 4-50 INTERFACE .................................................................................................................................................... 4-44 LPG REGULATOR GM 4.3L....................................................................................................................................................... 4-52 MAIN DIESEL PENDING PER ECN 101124⇒............................................................................................................... 4-28 ⇒PENDING PER ECN 101124 ............................................................................................................... 4-26 LPG PENDING PER ECN 101124⇒............................................................................................................... 4-36 ⇒PENDING PER ECN 101124 ............................................................................................................... 4-32 NEUTRAL START FORWARD/REVERSE LEVER LPG ............................................................................................................................................................. 4-42 NEUTRAL START MONOTROL PEDAL LPG ............................................................................................................................................................. 4-40 OPERATOR PRESENCE SYSTEM PENDING PER ECN 74953⇒ .................................................................................................................... 4-54 vi ©2005 HYSTER COMPANY See Service Manual for service procedures.

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Hyster G006 (H6.00-7.00XL) Forklift Parts Manual

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