Hyster F005 (H70XL H80XL H90XL H100XL H110XL) Forklift Service Repair Factory Manual INSTANT
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STEERING AXLE
S3.50-5.50XL (S70-120XL) [D004];
S3.50-5.50XM (S70-120XM) [E004, F004];
E3.50-5.50XL (E70-120XL, E70-120XL
3
) [C098];
H3.50-5.00XL (H70-110XL) [G005];
H6.00-7.00XL (H135-155XL, H135-155XL
2
) [F006, G006];
H8.00-16.00XL (H165-360XL) [D019, E007];
H8.00-16.00XM (H170-360HD) [E019, F007, F019, G007]
PART NO. 897108 1600 SRM 326
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks.
• Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
Steering Axle Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Description ......................................................................................................................................................... 1
Steering Axle Assembly Repair ......................................................................................................................... 5
Steering Axle H3.50-5.00XL (H70-110XL) (G005), S3.50-5.50XL (S70-120XL) (D004),
S3.50-5.50XM (S70-120XM) (E004, F004), and E3.50-5.50XL (E70-120XL, E70-120XL
3
) (C098) ........... 5
Remove ....................................................................................................................................................... 5
Install ......................................................................................................................................................... 6
Steering Axle H6.00-7.00XL (H135-155XL, H135-155XL
2
) (F006, G006), H8.00-16.00XL
(H165-360XL) (D019, E007), and H8.00-16.00XM (H170-360HD) (E019, F007, F019, G007).................. 6
Remove ....................................................................................................................................................... 6
Install ......................................................................................................................................................... 7
Wheels and Hubs Repair (All Units) ................................................................................................................ 7
Remove and Disassemble .............................................................................................................................. 7
Clean .............................................................................................................................................................. 7
Inspect ............................................................................................................................................................ 7
Assemble and Install ..................................................................................................................................... 8
Spindles and Bearings Repair (All Units) ........................................................................................................ 9
Remove ........................................................................................................................................................... 9
Clean .............................................................................................................................................................. 9
Assemble and Install ..................................................................................................................................... 9
Tie Rods Repair (All Units) ............................................................................................................................... 10
Remove ........................................................................................................................................................... 10
Clean .............................................................................................................................................................. 10
Install ............................................................................................................................................................. 10
Steering Cylinder Repair ................................................................................................................................... 13
Remove and Disassemble .............................................................................................................................. 13
Clean and Inspect .......................................................................................................................................... 13
Assemble and Install ..................................................................................................................................... 13
Troubleshooting.................................................................................................................................................. 14
This section is for the following models:
S3.50-5.50XL (S70-120XL) [D004];
S3.50-5.50XM (S70-120XM) [E004, F004];
E3.50-5.50XL (E70-120XL, E70-120XL
3
) [C098];
H3.50-5.00XL (H70-110XL) [G005];
H6.00-7.00XL (H135-155XL, H135-155XL
2
) [F006, G006];
H8.00-16.00XL (H165-360XL) [D019, E007];
H8.00-16.00XM (H170-360HD) [E019, F007, F019, G007]
©2003 HYSTER COMPANY i
"THE
QUALITY
KEEPERS"
HYSTER
APPROVED
PARTS
1600 SRM 326 Description
General
This section has the description and repair procedures for the steering axle. For information on the steering
control unit, see the section Steering Control Unit.
Description
The steering axle assembly includes an axle frame,
steering cylinder, tie rods, and two spindle and hub
assemblies. The steering axle is articulated and is
connected to the frame with center pivot mounts.
The center pivot mounts permit the steering axle
to move in the frame mount when the lift truck
travels over rough surfaces. See Figure 1, Figure 2,
Figure 3, and Figure 4.
1. STEERING AXLE
2. COVER
3. CLAMP
4. COTTER PIN
5. SNAP RING
6. TIE ROD AND BUSHING
7. NUT
8. CAPSCREW
9. CAP
10. BEARING CONE
11. BEARING CUP
12. SEAL
13. WEAR SLEEVE
14. SPINDLE (RH)
15. SPINDLE (LH)
16. O-RING
17. SHIM
18. BEARING CAP
19. LUBE FITTING
20. SCREW
21. SEALANT
22. STEER CYLINDER
23. OIL SEAL
24. CAP (HUB)
25. WASHER
26. MOUNT
27. PLATE
28. LOCKWASHER
29. WHEEL
30. GREASE FITTING
Figure 1. Steering Axle E3.50-5.50XL (E70-120XL, E70-120XL
3
) (C098), S3.50-5.50XL (S70-120XL)
(D004), and S3.50-5.50XM (S70-120XM) (E004, F004)
1
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$52.99
Get the comprehensive Hyster F005 (H70XL H80XL H90XL H100XL H110XL) Forklift Service Repair Factory Manual for in-depth maintenance and repair guidance. This electronic manual offers a significant advantage over its paper counterpart, allowing you to zoom in on any section for clear visibility on your computer. The manual covers a wide range of models, including Hyster F005 (H70XL), Hyster F005 (H80XL), Hyster F005 (H90XL), Hyster F005 (H100XL), and Hyster F005 (H110XL) Forklifts.
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