Hyster E019 (H13.00-16.00XM-6, H10.00-12.00XM-12EC) Forklift Parts Manual
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CUSTOMER EDITION
PARTS
MANUAL
CHALLENGER
H13.00-16.00XM-6
H10.00-12.00XM-12EC
(E019)
1494701 ©2005 Hyster Company
05/2005
05/2005
UNIT CODE E019
EUROPE
SECTIONS
1 FRAME
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
10 MAST-TWO STAGE LIMITED FREE-LIFT
11 OPTIONS
12 NUMERICAL INDEX
This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
05/2005
UNIT CODE E019
EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR ................................................................................................................................................ 8-12
PISTON TYPE .................................................................................................................................................. 9-8
AIR COMPRESSOR
SHEET 1 OF 2 ................................................................................................................................................ 2-52
SHEET 2 OF 2 ................................................................................................................................................ 2-54
AIR COMPRESSOR AND ATTACHING PARTS................................................................................................. 2-50
AIR CONDITIONER
PERKINS ........................................................................................................................................................ 1-42
AIR DRYER AND ATTACHING PARTS .............................................................................................................. 2-20
AIR DRYER ASSEMBLY .................................................................................................................................... 2-22
AIR DUCT
CAB................................................................................................................................................................. 1-72
TIER I ENGINE ............................................................................................................................................... 2-46
AIR FILTER SYSTEM
WITHOUT ASPIRATED PRE-CLEANER
TIER I ENGINE ........................................................................................................................................... 3-28
TIER II ENGINE .......................................................................................................................................... 3-30
ALARM ............................................................................................................................................................. 11-48
ALTERNATOR .................................................................................................................................................... 4-18
ALTERNATOR AND PULLEY
PERKINS
TIER II ENGINE .......................................................................................................................................... 4-22
ALTERNATOR BRACKET AND ATTACHING PARTS
PERKINS
TIER II ENGINE .......................................................................................................................................... 4-20
ARMREST
PIVOT-UP ....................................................................................................................................................... 1-82
AUXILIARY DRIVE GEAR
TIER I ENGINE ............................................................................................................................................... 2-32
TIER II ENGINE .............................................................................................................................................. 2-84
AXLE HOUSING AND ATTACHING PARTS....................................................................................................... 6-18
B
BLANKING PLATE AND PLUGS
TIER II ENGINE .............................................................................................................................................. 2-88
BLANKING PLUG, OIL FEED AND HOSES
TIER II ENGINE .............................................................................................................................................. 2-86
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................... 8-16
WET BRAKE................................................................................................................................................... 8-14
BRAKE CHAMBER ............................................................................................................................................ 8-18
BRAKE SYSTEM
DRY .................................................................................................................................................................. 8-6
WET .................................................................................................................................................................. 8-2
BRAKE VALVE
DRY BRAKE ................................................................................................................................................... 8-22
WET BRAKE................................................................................................................................................... 8-20
©2005 HYSTER COMPANY i
See Service Manual
for service procedures.
UNIT CODE E019
EUROPE 05/2005
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
C
CAB AND ATTACHING PARTS .......................................................................................................................... 1-14
CAB AND TILT CYLINDER MOUNTING............................................................................................................ 1-30
CAB HARDWARE AND CONTROL COVER...................................................................................................... 1-66
CAB MOUNTED DRIVE LIGHTS ..................................................................................................................... 11-44
CAMSHAFT AND ROCKER ASSEMBLY
TIER II ENGINE .............................................................................................................................................. 2-66
CARRIAGE
FOUR, FIVE, AND SIX FUNCTION
S/N E019E-01951A⇒ ............................................................................................................................... 10-18
SIMULTANEOUS FORK POSITIONER ........................................................................................................ 10-26
CARRIAGE ASSEMBLY
FOUR AND FIVE FUNCTION
⇒S/N E019E-01950A ............................................................................................................................... 10-16
INDIVIDUAL FORK POSITIONER
FOUR FUNCTION
S/N E019E-01951A⇒............................................................................................................................ 10-22
⇒S/N E019E-01950A ............................................................................................................................... 10-20
THREE FUNCTION ...................................................................................................................................... 10-14
CHARGE PUMP................................................................................................................................................. 5-24
CLUTCH
FORWARD AND LOW .................................................................................................................................... 5-14
REVERSE AND SECOND.............................................................................................................................. 5-16
THIRD ............................................................................................................................................................. 5-18
CONDENSER..................................................................................................................................................... 1-52
CONTROL LEVER
ELECTRONIC
S/N E019E-01915A⇒ ................................................................................................................................. 9-34
HYDRAULIC
⇒S/N E019E-01914A ................................................................................................................................. 9-32
CONTROL PANEL
AIR CONDITIONER ........................................................................................................................................ 4-12
HEATER .......................................................................................................................................................... 4-10
CONTROL VALVE
⇒S/N E019E-01696Z (FLT), ⇒S/N E019E-01699Z (ECH) ............................................................................ 9-20
S/N E019E-01697Z⇒ (FLT), S/N E019E-01700Z⇒ (ECH) ............................................................................ 9-22
TRANSMISSION............................................................................................................................................. 5-28
COOLING
TIER I ENGINE ............................................................................................................................................... 2-10
TIER II ENGINE .............................................................................................................................................. 2-12
COUNTERWEIGHT ............................................................................................................................................. 1-8
CRANKSHAFT AND MAIN BEARINGS
TIER II ENGINE .............................................................................................................................................. 2-62
CRANKSHAFT AND PISTON
TIER I ENGINE ............................................................................................................................................... 2-26
CYLINDER BLOCK
TIER I ENGINE ............................................................................................................................................... 2-24
TIER II ENGINE .............................................................................................................................................. 2-56
CYLINDER HEAD
TIER I ENGINE ............................................................................................................................................... 2-28
TIER II ENGINE .............................................................................................................................................. 2-58
CYLINDER HEAD COVER
ii ©2005 HYSTER COMPANY
See Service Manual
for service procedures.
05/2005
UNIT CODE E019
EUROPE
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
C (continued)
TIER II ENGINE .............................................................................................................................................. 2-60
D
DASH DISPLAY
CAB................................................................................................................................................................. 1-74
DC-DC CONVERTER AND ATTACHING PARTS............................................................................................... 4-14
DIFFERENTIAL AND CARRIER
DRY BRAKE
⇒S/N E019E-02009A ................................................................................................................................. 6-10
S/N E019E-02010A⇒ ................................................................................................................................. 6-14
WET BRAKE
⇒S/N E019E-02009E ................................................................................................................................... 6-2
S/N E019E-02010A⇒ ................................................................................................................................... 6-6
DIRECTIONAL CONTROL VALVE
S/N E019E-01951A⇒ ................................................................................................................................... 11-32
DOOR
GLASS ............................................................................................................................................................ 1-18
STEEL
⇒S/N E019E02149B................................................................................................................................... 1-22
E
ELECTRIC PUMP .............................................................................................................................................. 1-38
ELECTRICAL SYSTEM
CONTAINER HANDLING ATTACHMENT (553)
⇒S/N E019E-01809Z.............................................................................................................................. 11-108
CONTAINER HANDLING ATTACHMENT (555)
⇒S/N E019E-01809Z.............................................................................................................................. 11-112
CONTAINER HANDLING ATTACHMENT (558)
⇒S/N E019E-01809Z.............................................................................................................................. 11-116
SERIES 553
250 MM (10 IN.) SIDE-SHIFT
S/N E019E-01810Z⇒ .......................................................................................................................... 11-110
SERIES 555
S/N E019E-01810Z⇒.............................................................................................................................. 11-114
SERIES 558
250 MM (10 IN.) SIDE-SHIFT
S/N E019E-01810Z⇒ .......................................................................................................................... 11-118
TIER I ENGINE ................................................................................................................................................. 4-2
TIER II ENGINE ................................................................................................................................................ 4-6
ELECTRONIC CONTROL MODULE AND MOUNTING
TIER II ENGINE ............................................................................................................................................ 2-106
END BEAM ASSEMBLY
CONTAINER HANDLING ATTACHMENT (555)............................................................................................ 11-74
CONTAINER HANDLING ATTACHMENT (558)
250 MM (10 IN.) SIDE-SHIFT ................................................................................................................... 11-76
EMPTY CONTAINER HANDLER (553)
⇒S/N E019E-01809Z................................................................................................................................ 11-70
SERIES 553
250 MM (10 IN.) SIDE-SHIFT
©2005 HYSTER COMPANY iii
See Service Manual
for service procedures.
UNIT CODE E019
EUROPE 05/2005
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
E (continued)
S/N E019E-01810Z⇒ ............................................................................................................................ 11-72
ENGINE ASSEMBLY ............................................................................................................................................ 2-4
ENGINE BLOCK HEATER ................................................................................................................................. 2-18
ENGINE LIFTING EYES
TIER II ENGINE ............................................................................................................................................ 2-104
ENGINE MOUNT
PERKINS ........................................................................................................................................................ 2-15
EXHAUST
TIER I ENGINE ................................................................................................................................................. 2-6
TIER II ENGINE ................................................................................................................................................ 2-8
EXTENSION CYLINDER
SERIES 553, 558
250 MM (10 IN.) SIDE-SHIFT ................................................................................................................... 11-80
EXTENSION CYLINDER AND ATTACHING PARTS
SERIES 555 .................................................................................................................................................. 11-84
F
FAN DRIVE AND PULLEY
TIER II ENGINE .............................................................................................................................................. 2-82
FLOOR PLATES AND COVERS
⇒S/N E019E01957A ...................................................................................................................................... 1-10
S/N E019E01958A⇒ ...................................................................................................................................... 1-12
FLYWHEEL
PERKINS ........................................................................................................................................................ 2-16
FORK................................................................................................................................................................ 10-30
FORK POSITIONER CYLINDER ..................................................................................................................... 11-34
FRONT DRIVE PULLEY
TIER II ENGINE .............................................................................................................................................. 2-80
FRONT, BRAKE AND BACK-UP LIGHTS ........................................................................................................ 11-40
FUEL FILTER
TIER I ENGINE ............................................................................................................................................... 3-12
FUEL FILTER ASSEMBLY
TIER II ENGINE .............................................................................................................................................. 3-24
FUEL INJECTION
TIER I ENGINE ................................................................................................................................................. 3-6
FUEL INJECTION PUMP AND GEAR
TIER II ENGINE .............................................................................................................................................. 3-14
FUEL INJECTION SUPPLY AND RETURN LINES
TIER II ENGINE .............................................................................................................................................. 3-18
FUEL SYSTEM
PERKINS
TIER I ENGINE ............................................................................................................................................. 3-2
TIER II ENGINE ............................................................................................................................................ 3-4
G
GENERAL TRUCK ............................................................................................................................................... 1-2
iv ©2005 HYSTER COMPANY
See Service Manual
for service procedures.
05/2005
UNIT CODE E019
EUROPE
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
H
HAND PUMP
CAB TILT......................................................................................................................................................... 1-36
HEADER HOSE
EMPTY CONATAINER HANDLER
S/N E019E-01951A⇒ ............................................................................................................................... 11-58
EMPTY CONTAINER HANDLER
⇒S/N E019E-01950A ............................................................................................................................... 11-54
TWO STAGE LIMITED FREE-LIFT
⇒S/N E019E-01950A ............................................................................................................................... 10-32
S/N E019E-01951A⇒ ............................................................................................................................... 10-36
HEATER AND AIR CONDITIONER.................................................................................................................... 1-44
HEATER AND AIR CONDITIONER ASSEMBLY................................................................................................ 1-50
HEATERAND AIR CONDITIONER ATTACHMENT ........................................................................................... 1-46
HEATER ARRANGEMENT
PERKINS ........................................................................................................................................................ 1-40
HEATER ASSEMBLY ......................................................................................................................................... 1-48
HIGH PRESSURE FUEL PIPES
TIER II ENGINE .............................................................................................................................................. 3-16
HOOD................................................................................................................................................................... 1-4
HUB AND SHAFT ASSEMBLY
DRY BRAKE
⇒S/N E019E-02009A ................................................................................................................................. 6-24
S/N E019E-02010A⇒ ................................................................................................................................. 6-26
WET BRAKE
⇒S/N E019E-02009A ................................................................................................................................. 6-20
S/N E019E-02010A⇒ ................................................................................................................................. 6-22
HYDRAULIC CONTROL AND TWISTLOCK
EMPTY CONATAINER HANDLER.................................................................................................................. 1-78
HYDRAULIC PUMP............................................................................................................................................ 9-14
HYDRAULIC SUPPLY AND RETURN.................................................................................................................. 9-2
HYDRAULIC SYSTEM
CONTAINER HANDLING ATTACHMENT (553)
⇒S/N E019E-01809Z................................................................................................................................ 11-96
CONTAINER HANDLING ATTACHMENT (555)
⇒S/N E019E-01809Z.............................................................................................................................. 11-100
CONTAINER HANDLING ATTACHMENT (558)
⇒S/N E019E-01809Z.............................................................................................................................. 11-104
SERIES 553
250 MM (10 IN.) SIDE-SHIFT
S/N E019E-01810Z⇒ ............................................................................................................................ 11-98
SERIES 555
S/N E019E-01810Z⇒.............................................................................................................................. 11-102
SERIES 558
250 MM (10 IN.) SIDE-SHIFT
S/N E019E-01810Z⇒ .......................................................................................................................... 11-106
HYDRAULIC TANK AND ATTACHING PARTS
⇒S/N E019E-01957A ..................................................................................................................................... 9-10
S/N E019E-01958A⇒ ..................................................................................................................................... 9-12
HYDRAULIC VALVE AND ATTACHING PARTS ................................................................................................. 9-16
©2005 HYSTER COMPANY v
See Service Manual
for service procedures.
UNIT CODE E019
EUROPE 05/2005
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
I
IDLER GEAR
TIER II ENGINE .............................................................................................................................................. 2-78
IDLER SHAFT .................................................................................................................................................... 5-20
INCHING PEDAL AND ACCESSORIES
CAB................................................................................................................................................................. 1-68
INCHING PEDAL LINKAGE ................................................................................................................................. 5-6
INDICATOR DISPLAY ASSEMBLY..................................................................................................................... 1-76
INNER MAST ..................................................................................................................................................... 10-4
INSTALLATION
EMPTY CONTAINER HANDLER.................................................................................................................. 11-62
J
JOYSTICK CONTROL........................................................................................................................................ 9-30
L
LABELS .............................................................................................................................................................. 1-64
LIFT .................................................................................................................................................................... 10-6
LIFT ACCUMULATOR AND ATTACHING PARTS ................................................................................................ 9-6
LIFT CYLINDER
EMPTY CONTAINER HANDLER.................................................................................................................. 10-12
NON-EC........................................................................................................................................................ 10-10
LIFT PUMP
TIER I ENGINE ............................................................................................................................................... 3-10
LIFT PUMP AND FUEL FILTER LINES
TIER II ENGINE .............................................................................................................................................. 3-20
LIFT PUMP ASSEMBLY
TIER II ENGINE .............................................................................................................................................. 3-22
LIFTING EYES ................................................................................................................................................. 11-46
LOW PRESSURE SYSTEM
TIER I ENGINE ................................................................................................................................................. 3-8
LUBRICANT ARRANGEMENT
TIER I ENGINE ............................................................................................................................................... 2-48
M
MAIN FRAME
SERIES 553, 555, 558
250 MM (10 IN.) SIDE-SHIFT ................................................................................................................... 11-66
SERIES 555
600 MM (23.6 IN.) SIDE-SHIFT
S/N E019E-01810Z⇒ ............................................................................................................................ 11-68
MANIFOLDS
TIER I ENGINE ............................................................................................................................................... 2-40
TIER II ENGINE .............................................................................................................................................. 2-76
MAST AND REAR WORK LIGHTS .................................................................................................................. 11-38
MAST INSTALLATION ........................................................................................................................................ 9-38
MODULATOR VALVE ......................................................................................................................................... 5-26
MONOTROL PEDAL .......................................................................................................................................... 3-38
vi ©2005 HYSTER COMPANY
See Service Manual
for service procedures.
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Print one or all pages of your manual
$37.99
This Service Parts Manual is an essential resource for the HYSTER E019 (H13.00-16.00XM-6, H10.00-12.00XM-12EC) FORKLIFT. Whether you are a professional mechanic or a DIY enthusiast, this manual provides comprehensive details on technical data, diagrams, and a complete list of parts for the HYSTER E019 (H13.00-16.00XM-6, H10.00-12.00XM-12EC) FORKLIFT.
The Parts Manual covers the following areas:
- Frame
- Engines
- Fuel System
- Electrical System
- Transmission
- Drive Axle
- Steering System
- Brake System
- Hydraulic System
- Mast-Two Stage Limited Free-Lift
- Options
- Numerical Index
The manual is available in PDF format, compatible with all versions of Windows and Mac. It is presented in English and requires Adobe Reader for access. With this manual, you can easily perform your own repairs, saving time and money. The step-by-step instructions make it suitable for all skill levels, ensuring a satisfying repair experience.
