Hyster D177 (H45XM, H50XM, H55XM, H60XM, H65XM) Forklift Parts Manual

I SERIAL CODE D177-U.S. HVSTER ILLUSTRATED CONTENTS REF _ SECTION _ PAGE 1 Frame 1 2 Engine 13 3 Fuel System 107 4 Electrical System 1 75 5 Transmission 285 6 Steering System 307 7 Brake System 315 8 Hydraulic System 323 9 Two Stage Limited Free-Lift Mast 347 10 Three Stage Full Free-Lift Mast 369 11 Two Stage Full Free-Lift Mast 403 12 Optional 435 13 Numerical Index ... 481 ©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000

SERIAL CODE D177-U.S. TABLE OF CONTENTS DESCRIPTION _ PAGE NO. A ACCESSORIES (Figure 243) CAB Page 460 AIR FILTER AND BREATHER (Figure 89) GASOLINE & LPG 3.0L Page 152 AIR FILTER (Figure 88) GASOLINE AND LPG 2.0L & 2.2L Page 150 AIR FILTER (Figure 90) DIESEL Page 154 ALTERNATOR (Figure 141) GASOLINE & LPG 2.0L Page 260 ALTERNATOR (Figure 142) GASOLINE & LPG 2.2L Page 261 ALTERNATOR (Figure 143) GASOLINE & LPG 3.0L LAST USED ON S/N D177B41709 Page 262 ALTERNATOR (Figure 144) GASOLINE & LPG 3.0L FIRST USED ON S/N D177B-41710 Page 264 ALTERNATOR (Figure 145) DIESEL 2.4L Page 266 ALTERNATOR (Figure 146) DIESEL 2.8L& 3.1L Page 268 ALTERNATOR (Figure 147) TYPES GS, LPS & DS LAST USED ON S/N D177B-42119 Page 270 ©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000

SERIAL CODE D177-U.S. HYSTER TABLE OF CONTENTS DESCRIPTION _ PAGE NO. A (Continued) ALTERNATOR (Figure 148) TYPES GS, LPS & DS FIRST USED ON S/N D177B-421 20 Page 272 AUDIBLE ALARMS (Figure 252) Page 471 AUXILIARY TUBE EXTENSION KIT (Figure 253) TWO-STAGE LFL Page 472 AUXILIARY TUBE EXTENSION KIT (Figure 254) TWO-STAGE & THREE-STAGE FFL Page 474 B BRAKE (Figure 173) Page 318 BRAKE LINES (Figure 174) Page 320 BRAKE PEDAL LINKAGE (Figure 172) Page 316 C CAB KIT (Figure 238) WITH DOORS MOUNTED INSIDE OVERHEAD GUARD Page 452 CAB KIT (Figure 239) WITH DOORS MOUNTED AGAINST OUT-BOARD SIDE OF OVERHEAD GUARD Page 454 CAB KIT (Figure 240) PVC Page 456 CAB SOUND LINERS (Figure 245) Page 464 ©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000

HVSTER SERIAL CODE D177-U.S. TABLE OF CONTENTS DESCRIPTION _ PAGE NO. C (Continued) CAMSHAFT & OIL PAN (Figure 32) GASOLINE & LPG 3.0L Page 54 CAMSHAFT & TIMING GEAR (Figure 23) GASOLINE & LPG 2.2L Page 40 CAMSHAFT & VALVES (Figure 13) GASOLINE & LPG 2.0L Page 27 CAMSHAFT & VALVES (Figure 41) DIESEL 2.4L Page 69 CAMSHAFT & VALVES (Figure 51) DIESEL 2.8L LAST USED ON S/N D177B-8291 Page 84 CAMSHAFT & VALVES (Figure 61) DIESEL 3.1L FIRST USED ON S/N D177B-8292 Page 100 CARBURETOR (Figure 82) GASOLINE 2.0L Page 139 CARBURETOR (Figure 83) LPG2.0L Page 140 CARBURETOR (Figure 85) LPG2.2L Page 144 CARBURETOR (Figure 86) LPG3.0L Page 146 CARRIAGE (Figure 194) TWO STAGE LFL FOUR ROLLER Page 358 ©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000

SERIAL CODE D177-U.S. HVSTER TABLE OF CONTENTS DESCRIPTION _ PAGE NO. C (Continued) CARRIAGE (Figure 195) TWO STAGE LFL SIX ROLLER Page 359 CARRIAGE (Figure 208) THREE STAGE FFL SIX ROLLER (LAST USED ON S/N B508V-4186, B563V-2161) ....... Page 391 CARRIAGE (Figure 209) THREE STAGE FFL SIX ROLLER (FIRST USED ON S/N B508V-4187, B563V-2162) ...... Page 392 CARRIAGE (Figure 222) TWO STAGE FFL FOUR ROLLER Page 423 CARRIAGE (Figure 223) TWO STAGE FFL SIX ROLLER Page 424 CLUTCH FORWARD AND REVERSE (Figure 159) LAST USED ON TRANSMISSION S/N T51 ,T52,T53,T78 Page 290 CLUTCH-FORWARD & REVERSE (Figure 160) FIRST USED ON TRANSMISSION S/N T80M-1501, T81M-1501 .T83M-1501 Page 292 CONTROL VALVE (Figure 163) TRANSMISSION Page 298 CONTROL VALVE (Figure 187) THREE FUNCTION Page 342 COOLING (Figure 19) GASOLINE & LPG 2.0L Page 33 ©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000

SERIAL CODE D177-U.S. TABLE OF CONTENTS DESCRIPTION _ PAGE NO. C (Continued) COOLING (Figure 27) GASOLINE & LPG 2.2L Page 45 COOLING (Figure 31) GASOLINE & LPG 3.0L Page 52 COUNTERWEIGHT (Figure 3) Page 6 CRANKCASE & OIL PAN (Figure 40) DIESEL 2.4L Page 68 CRANKCASE & OIL PAN (Figure 53) DIESEL 2.8L LAST USED ON S/N D177B-8291 Page 88 CRANKCASE & OIL PAN (Figure 63) DIESEL 3.1L FIRST USED ON S/N D177B-8292 Page 103 CRANKSHAFT & PISTON (Figure 12) GASOLINE & LPG 2.0L Page 26 CRANKSHAFT & PISTON (Figure 28) GASOLINE & LPG 3.0L Page 46 CRANKSHAFT & PISTON (Figure 42) DIESEL 2.4L Page 70 CRANKSHAFT & PISTON (Figure 52) DIESEL 2.8L LAST USED ON S/N D177B-8291 Page 86 CRANKSHAFT & PISTON (Figure 62) DIESEL 3.1L FIRST USED ON S/N D177B-8292 Page 102 ©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000

SERIAL CODE D177-U.S. TABLE OF CONTENTS DESCRIPTION _ PAGE NO. C (Continued) CYLINDER BLOCK (Figure 10) GASOLINE & LPG 2.0L Page 24 CYLINDER BLOCK (Figure 21) GASOLINE & LPG 2.2L Page 36 CYLINDER BLOCK (Figure 37) DIESEL 2.4L Page 62 CYLINDER BLOCK (Figure 49) DIESEL 2.8L LAST USED ON S/N D177B-8291 ....... Page 80 CYLINDER BLOCK (Figure 59) DIESEL 3.1L FIRST USED ON S/N D177B-8292 Page 96 CYLINDER (Figure 192) TWO STAGE LFL H45-55XM Page 354 CYLINDER (Figure 193) TWO STAGE LFL H60-65XM Page 356 CYLINDER HEAD (Figure 11) GASOLINE & LPG 2.0L Page 25 CYLINDER HEAD (Figure 22) GASOLINE & LPG 2.2L Page 38 CYLINDER HEAD (Figure 29) GASOLINE & LPG 3.0L Page 48 ©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000

HVSTER VIII SERIAL CODE D177-U.S. TABLE OF CONTENTS DESCRIPTION _ PAGE NO. C (Continued) CYLINDER HEAD (Figure 39) DIESEL 2.4L Page 66 CYLINDER HEAD (Figure 50) DIESEL 2.8L LAST USED ON S/N D177B-8291 Page 82 CYLINDER HEAD (Figure 60) DIESEL 3.1L FIRST USED ON S/N D177B-8292 Page 98 DIFFERENTIAL (Figure 161) LAST USED ON TRANSMISSION S/N T51,T52,T53,T78 Page 294 DIFFERENTIAL (Figure 162) FIRST USED ON TRANSMISSION S/N T80M-1501, T81M-1 501,T83M- 1501 Page 296 DISTRIBUTOR (Figure 139) GASOLINE & LPG 2.0L Page 258 DISTRIBUTOR (Figure 140) GASOLINE & LPG 3.0L Page 259 DRIVE & REAR LIGHT (Figure 237) Page 451 DRIVE AXLE (Figure 167) Page 304 DUAL FUEL (Figure 71) 3.0L Page 118 ©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000

SERIAL CODE D177-U.S. HVSTER TABLE OF CONTENTS DESCRIPTION _ PAGE NO. E ELECTRICAL CONNECTORS (Figure 156) LESS TERMINALS Page 284 ELECTRICAL (Figure 112) GASOLINE & LPG 2.2L Page 196 ELECTRICAL (Figure 113) GASOLINE & LPG 3.0L LAST USED ON S/N D177B-35854 Page 200 ELECTRICAL (Figure 114) GM 3.0L GASOLINE FIRST USED ON S/N D177B-35855 Page 204 ELECTRICAL (Figure 115) GM 3.0L LPG FIRST USED ON S/N D177B-35855 Page 206 ELECTRICAL (Figure 116) GASOLINE & LPG 2.0L Page 210 ELECTRICAL (Figure 117) DIESEL Page 212 ELECTRICAL (Figure 136) LPG FIELD CONVERSION 2.2L Page 250 ELECTRICAL (Figure 137) TYPES GS.LPS & DS Page 252 ELECTRICAL (Figure 138) TYPES GS & LPS 3.0L Page 256 ELECTRICAL (Figure 17) GASOLINE & LPG 2.0L Page 31 ©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000

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Hyster D177 (H45XM, H50XM, H55XM, H60XM, H65XM) Forklift Parts Manual

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