Hyster D177 (H45XM, H50XM, H55XM, H60XM, H65XM) Forklift Parts Manual
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PARTS
MANUAL
CHALLENGER
H45-50-55-60-65XM
(D177)
©dJiST©!!!ÿ iPOTO©ÿ]
©2000 HYSTER COMPANY
I
SERIAL CODE D177-U.S.
HVSTER
ILLUSTRATED CONTENTS
REF
_
SECTION
_
PAGE
1 Frame 1
2 Engine 13
3 Fuel System 107
4 Electrical System 1 75
5 Transmission 285
6 Steering System 307
7 Brake System 315
8 Hydraulic System 323
9 Two Stage Limited Free-Lift Mast 347
10 Three Stage Full Free-Lift Mast 369
11 Two Stage Full Free-Lift Mast 403
12 Optional 435
13 Numerical Index ... 481
©2000 HYSTER COMPANY See Service Manual
for service procedures
02/2000
SERIAL CODE D177-U.S.
TABLE OF CONTENTS
DESCRIPTION
_
PAGE NO.
A
ACCESSORIES (Figure 243)
CAB Page 460
AIR FILTER AND BREATHER (Figure 89)
GASOLINE & LPG 3.0L Page 152
AIR FILTER (Figure 88)
GASOLINE AND LPG 2.0L & 2.2L Page 150
AIR FILTER (Figure 90)
DIESEL Page 154
ALTERNATOR (Figure 141)
GASOLINE & LPG 2.0L Page 260
ALTERNATOR (Figure 142)
GASOLINE & LPG 2.2L Page 261
ALTERNATOR (Figure 143)
GASOLINE & LPG 3.0L
LAST USED ON S/N D177B41709 Page 262
ALTERNATOR (Figure 144)
GASOLINE & LPG 3.0L
FIRST USED ON S/N D177B-41710 Page 264
ALTERNATOR (Figure 145)
DIESEL 2.4L Page 266
ALTERNATOR (Figure 146)
DIESEL 2.8L& 3.1L Page 268
ALTERNATOR (Figure 147)
TYPES GS, LPS & DS
LAST USED ON S/N D177B-42119 Page 270
©2000 HYSTER COMPANY See Service Manual
for service procedures
02/2000
SERIAL CODE D177-U.S. HYSTER
TABLE OF CONTENTS
DESCRIPTION
_
PAGE NO.
A (Continued)
ALTERNATOR (Figure 148)
TYPES GS, LPS & DS
FIRST USED ON S/N D177B-421 20 Page 272
AUDIBLE ALARMS (Figure 252) Page 471
AUXILIARY TUBE EXTENSION KIT (Figure 253)
TWO-STAGE LFL Page 472
AUXILIARY TUBE EXTENSION KIT (Figure 254)
TWO-STAGE & THREE-STAGE FFL Page 474
B
BRAKE (Figure 173) Page 318
BRAKE LINES (Figure 174) Page 320
BRAKE PEDAL LINKAGE (Figure 172) Page 316
C
CAB KIT (Figure 238)
WITH DOORS MOUNTED INSIDE OVERHEAD GUARD Page 452
CAB KIT (Figure 239)
WITH DOORS MOUNTED AGAINST OUT-BOARD SIDE OF
OVERHEAD GUARD Page 454
CAB KIT (Figure 240)
PVC Page 456
CAB SOUND LINERS (Figure 245) Page 464
©2000 HYSTER COMPANY See Service Manual
for service procedures
02/2000
HVSTER SERIAL CODE D177-U.S.
TABLE OF CONTENTS
DESCRIPTION
_
PAGE NO.
C (Continued)
CAMSHAFT & OIL PAN (Figure 32)
GASOLINE & LPG 3.0L Page 54
CAMSHAFT & TIMING GEAR (Figure 23)
GASOLINE & LPG 2.2L Page 40
CAMSHAFT & VALVES (Figure 13)
GASOLINE & LPG 2.0L Page 27
CAMSHAFT & VALVES (Figure 41)
DIESEL 2.4L Page 69
CAMSHAFT & VALVES (Figure 51)
DIESEL 2.8L
LAST USED ON S/N D177B-8291 Page 84
CAMSHAFT & VALVES (Figure 61)
DIESEL 3.1L
FIRST USED ON S/N D177B-8292 Page 100
CARBURETOR (Figure 82)
GASOLINE 2.0L Page 139
CARBURETOR (Figure 83)
LPG2.0L Page 140
CARBURETOR (Figure 85)
LPG2.2L Page 144
CARBURETOR (Figure 86)
LPG3.0L Page 146
CARRIAGE (Figure 194)
TWO STAGE LFL
FOUR ROLLER Page 358
©2000 HYSTER COMPANY See Service Manual
for service procedures
02/2000
SERIAL CODE D177-U.S. HVSTER
TABLE OF CONTENTS
DESCRIPTION
_
PAGE NO.
C (Continued)
CARRIAGE (Figure 195)
TWO STAGE LFL
SIX ROLLER Page 359
CARRIAGE (Figure 208)
THREE STAGE FFL
SIX ROLLER (LAST USED ON S/N B508V-4186, B563V-2161)
.......
Page 391
CARRIAGE (Figure 209)
THREE STAGE FFL
SIX ROLLER (FIRST USED ON S/N
B508V-4187, B563V-2162)
......
Page 392
CARRIAGE (Figure 222)
TWO STAGE FFL
FOUR ROLLER Page 423
CARRIAGE (Figure 223)
TWO STAGE FFL
SIX ROLLER Page 424
CLUTCH FORWARD AND REVERSE (Figure 159)
LAST USED ON TRANSMISSION S/N T51 ,T52,T53,T78 Page 290
CLUTCH-FORWARD & REVERSE (Figure 160)
FIRST USED ON TRANSMISSION S/N
T80M-1501,
T81M-1501
.T83M-1501
Page 292
CONTROL VALVE (Figure 163)
TRANSMISSION Page 298
CONTROL VALVE (Figure 187)
THREE FUNCTION Page 342
COOLING (Figure 19)
GASOLINE & LPG 2.0L Page 33
©2000 HYSTER COMPANY See Service Manual
for service procedures
02/2000
SERIAL CODE D177-U.S.
TABLE OF CONTENTS
DESCRIPTION
_
PAGE NO.
C (Continued)
COOLING (Figure 27)
GASOLINE & LPG 2.2L Page 45
COOLING (Figure 31)
GASOLINE & LPG 3.0L Page 52
COUNTERWEIGHT (Figure 3) Page 6
CRANKCASE & OIL PAN (Figure 40)
DIESEL 2.4L Page 68
CRANKCASE & OIL PAN (Figure 53)
DIESEL 2.8L
LAST USED ON S/N D177B-8291 Page 88
CRANKCASE & OIL PAN (Figure 63)
DIESEL 3.1L
FIRST USED ON S/N D177B-8292 Page 103
CRANKSHAFT & PISTON (Figure 12)
GASOLINE & LPG 2.0L Page 26
CRANKSHAFT & PISTON (Figure 28)
GASOLINE & LPG 3.0L Page 46
CRANKSHAFT & PISTON (Figure 42)
DIESEL 2.4L Page 70
CRANKSHAFT & PISTON (Figure 52)
DIESEL 2.8L
LAST USED ON S/N D177B-8291 Page 86
CRANKSHAFT & PISTON (Figure 62)
DIESEL 3.1L
FIRST USED ON S/N D177B-8292 Page 102
©2000 HYSTER COMPANY See Service Manual
for service procedures
02/2000
SERIAL CODE D177-U.S.
TABLE OF CONTENTS
DESCRIPTION
_
PAGE NO.
C (Continued)
CYLINDER BLOCK (Figure 10)
GASOLINE & LPG 2.0L Page 24
CYLINDER BLOCK (Figure 21)
GASOLINE & LPG 2.2L Page 36
CYLINDER BLOCK (Figure 37)
DIESEL 2.4L Page 62
CYLINDER BLOCK (Figure 49)
DIESEL 2.8L
LAST USED ON S/N D177B-8291
.......
Page 80
CYLINDER BLOCK (Figure 59)
DIESEL 3.1L
FIRST USED ON S/N D177B-8292 Page 96
CYLINDER (Figure 192)
TWO STAGE LFL
H45-55XM Page 354
CYLINDER (Figure 193)
TWO STAGE LFL
H60-65XM Page 356
CYLINDER HEAD (Figure 11)
GASOLINE & LPG 2.0L Page 25
CYLINDER HEAD (Figure 22)
GASOLINE & LPG 2.2L Page 38
CYLINDER HEAD (Figure 29)
GASOLINE & LPG 3.0L Page 48
©2000 HYSTER COMPANY See Service Manual
for service procedures
02/2000
HVSTER
VIII
SERIAL CODE D177-U.S.
TABLE OF CONTENTS
DESCRIPTION _ PAGE NO.
C (Continued)
CYLINDER HEAD (Figure 39)
DIESEL 2.4L Page 66
CYLINDER HEAD (Figure 50)
DIESEL 2.8L
LAST USED ON S/N D177B-8291 Page 82
CYLINDER HEAD (Figure 60)
DIESEL 3.1L
FIRST USED ON S/N D177B-8292 Page 98
DIFFERENTIAL (Figure 161)
LAST USED ON TRANSMISSION S/N T51,T52,T53,T78 Page 294
DIFFERENTIAL (Figure 162)
FIRST USED ON TRANSMISSION S/N T80M-1501,
T81M-1 501,T83M- 1501 Page 296
DISTRIBUTOR (Figure 139)
GASOLINE & LPG 2.0L Page 258
DISTRIBUTOR (Figure 140)
GASOLINE & LPG 3.0L Page 259
DRIVE & REAR LIGHT (Figure 237) Page 451
DRIVE AXLE (Figure 167) Page 304
DUAL FUEL (Figure 71)
3.0L Page 118
©2000 HYSTER COMPANY See Service Manual
for service procedures
02/2000
SERIAL CODE D177-U.S.
HVSTER
TABLE OF CONTENTS
DESCRIPTION
_
PAGE NO.
E
ELECTRICAL CONNECTORS (Figure 156)
LESS TERMINALS Page 284
ELECTRICAL (Figure 112)
GASOLINE & LPG 2.2L Page 196
ELECTRICAL (Figure 113)
GASOLINE & LPG 3.0L
LAST USED ON S/N D177B-35854 Page 200
ELECTRICAL (Figure 114)
GM 3.0L GASOLINE
FIRST USED ON S/N D177B-35855 Page 204
ELECTRICAL (Figure 115)
GM 3.0L LPG
FIRST USED ON S/N D177B-35855 Page 206
ELECTRICAL (Figure 116)
GASOLINE & LPG 2.0L Page 210
ELECTRICAL (Figure 117)
DIESEL Page 212
ELECTRICAL (Figure 136)
LPG FIELD CONVERSION 2.2L Page 250
ELECTRICAL (Figure 137)
TYPES
GS.LPS
& DS Page 252
ELECTRICAL (Figure 138)
TYPES GS & LPS 3.0L Page 256
ELECTRICAL (Figure 17)
GASOLINE & LPG 2.0L Page 31
©2000 HYSTER COMPANY See Service Manual
for service procedures
02/2000
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$31.99
This is a comprehensive Parts Catalog manual for the Hyster D177 (H45XM, H50XM, H55XM, H60XM, H65XM) Forklift. The manual features easy-to-read text sections with high-quality diagrams and instructions, making it suitable for both do-it-yourself enthusiasts and experienced mechanics. It provides step-by-step instructions and highly detailed exploded pictures and diagrams to assist in completing the required job correctly and efficiently.
Models Covered:
- HYSTER CHALLENGER H45XM (D177) FORKLIFT
- HYSTER CHALLENGER H50XM (D177) FORKLIFT
- HYSTER CHALLENGER H55XM (D177) FORKLIFT
- HYSTER CHALLENGER H60XM (D177) FORKLIFT
- HYSTER CHALLENGER H65XM (D177) FORKLIFT
Manual Covers:
- FRAME
- ENGINE
- FUEL SYSTEM
- ELECTRICAL SYSTEM
- TRANSMISSION
- STEERING SYSTEM
- BRAKE SYSTEM
- HYDRAULIC SYSTEM
- TWO STAGE LIMITED FREE-LIFT MAST
- THREE STAGE FULL FREE-LIFT MAST
- TWO STAGE FULL FREE-LIFT MAST
- OPTIONAL
- NUMERICAL INDEX
- And More......
File Format: PDF
Compatibility: All Versions of Windows & Mac
Language: English
Requirements: Adobe Reader & WinZip
No waiting, all pages are printable. The Hyster D177 (H45XM, H50XM, H55XM, H60XM, H65XM) Forklift Parts Manual is a cost-effective solution that saves you money on postage and packaging. It is a valuable resource to have.
