COOLING SYSTEM
INTERNAL COMBUSTION ENGINE
POWERED UNITS
PART NO. 897934 700 SRM 626
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks.
• Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
Cooling System Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Description ......................................................................................................................................................... 2
Radiator.......................................................................................................................................................... 2
Radiator Cap .................................................................................................................................................. 2
Thermostat ..................................................................................................................................................... 2
Water Pump ................................................................................................................................................... 3
Fan and Fan Shroud...................................................................................................................................... 3
Cooling System Checks ...................................................................................................................................... 3
Radiator.......................................................................................................................................................... 3
Thermostat ..................................................................................................................................................... 3
Water Pump ................................................................................................................................................... 4
Exhaust Leaks ............................................................................................................................................... 4
Fan and Fan Shroud...................................................................................................................................... 4
Radiator Cleaning .............................................................................................................................................. 4
Drain .............................................................................................................................................................. 4
Clean .............................................................................................................................................................. 4
Fill .................................................................................................................................................................. 5
Troubleshooting .................................................................................................................................................. 6
This section is for the following models:
Internal Combustion Engine Powered Units
©2002 HYSTER COMPANY i
"THE
QUALITY
KEEPERS"
HYSTER
APPROVED
PARTS
700 SRM 626 General
General
This section has the description and the checks for
some parts of the cooling system. Prodecures for
cleaning the radiator and troubleshooting are also
included in this section.
The cooling system has the following parts: radiator,
auxiliary coolant reservoir, water pump, thermostat,
fan, and fan shroud. See Figure 1.
1. AUXILIARY COOLANT RESERVOIR
2. RADIATOR CAP
3. RADIATOR
4. RADIATOR DRAIN VALVE
5. TOP RADIATOR HOSE
6. FAN SHROUD
7. BOTTOM RADIATOR HOSE
8. PORTS FOR TRANSMISSION OIL COOLER
Figure 1. Typical Radiator Arrangement
1
You're Reading a Preview
What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$52.99
Hyster D010 (S25XM S30XM S35XM S40XMS) Forklift Service Repair Factory Manual INSTANT
Viewed 14 Times Today
What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$52.99
Secure transaction
What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
Description
Get the Hyster D010 (S25XM S30XM S35XM S40XMS) Forklift Service Repair Factory Manual for comprehensive maintenance and repair guidance. This electronic manual offers a significant advantage over its paper counterpart, allowing you to zoom in anywhere on your computer for clear visibility. The manual covers a range of models including Hyster D010 (S25XM), Hyster D010 (S30XM), Hyster D010 (S35XM), and Hyster D010 (S40XMS) Forklifts.
The manual includes detailed information on various components such as the brake system, cooling system, drive axle, electrical system, frame, gasoline and LPG fuel systems, hydraulic system, instrument cluster, mast, Mazda engine, periodic maintenance, powershift transmission, steering axle, tilt cylinders, and more. It is written in a step-by-step format, making it easy for both professional mechanics and DIY enthusiasts to carry out repairs and save on expenses.
File Format: PDF
Compatibility: All Versions of Windows & Mac
Language: English
Requirements: Adobe Reader & Win
Whether you are a professional mechanic or a DIY enthusiast, this manual is an essential resource for maintaining and repairing Hyster D010 (S25XM S30XM S35XM S40XMS) Forklifts.
