Hyster Electric Forklift C138 (N40EA, N45EA, N50EA, N40ER, N45ER) Parts Manual

ÿ L2 Page 1 ÿ U HYSTER 23 HYSTER ni SERIAL CODE C138 SIB ILLUSTRATED CONTENTS 1 Frame/Body 7 2 Unit-Master Drive 17 3 Steering 23 4 Brake/Accelerator 29 5 Electrical ...37 6 Hydraulic 49 7 Mast- Vista Two-Stage 63 8 Mast- Vista Three-Stage 71 9 Carriage 84 10 Optional 113 See Service Manual for service procedures HYSTER COMPANY ©1991 HYSTER COMPANY 05/25/91

ÿ EL2 Page 2 ÿ JL2 HYSTHR W HYS7SH n M _ SERIAL CODE C138 _ Q M TABLE OF CONTENTS DESCRIPTION PAGE NO. Accelerator 30-31 Brake 34 Carriage 24 Inch 85-91 Carriage 36-42 Inch Reach 94-99 Carriage Straddle 108 - 109 Caster 16 Contactor-Forward/Reverse 46 Contactor-1A/Pump 47 Covers 8-9 Cylinder-Lift Vista Three-Stage 82-83 Cylinder-Lift Vista Two- Stage 70 Cylinder-Master 35 Cylinder- Reach 104 - 105 Cylinder Side-Shift 1 07 CylinderTilt 106 Drive-Master 18-19 Electrical 38-41 Extension-Load Backrest 14 Extinguisher-Fire 117 Fork 118 Guard-Operator 13 Floods/Covers 8-9 Hydraulic 50-51 Hydraulic 24 Inch Reach Carriage 92-93 Hydraulic 36-42 Inch Reach Carriage 100 - 1 03 Index-Numerical 3 Labels/Paint 10-11 Levers-Hand 61-62 Lift Vista Three-Stage 78 -81 Lift Vista Two-Stage 68-69 Light-Flashing 116 Lights 115 Linkage-Brake 32-33 Mast Vista Three-Stage 72-77 Mast Vista Two-Stage 64-67 Motor-Hydraulic 53 Motor-Hydraulic Auxiliary 55 Motor-Hydraulic Steering 27 Moror-Traction 22 Paint 10-11 Panel-Control . 42-43 Panel-Traction 44-45 Pump-Hydraulic 52 Pump-Hydraulic Auxiliary 54 Pump-Steering 26 Steering 24-25 Tank-Hydraulic 56 Tray-Battery 114 Unit-Master Drive 20-21 Valve/Attaching Parts 57 Valve-Auxiliary 60 Valve-Control 58-59 Wheel-Load 15 See Service Manual for service procedures HYSTER COMPANY ©1991 HYSTER COMPANY 05/25/91

ÿ EJS Page 3 ÿ L3 HYST5R 3 HYSTSR n ÿ SERIAL CODE C138 ÿ 9 NUMERICAL INDEX 139 - 16538 119 16540 - 132860 120 135277 - 286083 121 286084 - 365414 122 365424 - 368044 123 368045 - 372650 124 372657 - 388234 125 388235 - 1318796 126 1318797 - 3013875 127 See Service Manual for service procedures HYSTER COMPANY ©1991 HYSTER COMPANY 05/25/91

ÿ EJS Page 4 HVSTHR HVSTER ÿ SERIAL CODE C138 ÿ HOW TO USE THE ILLUSTRATED PARTS MANUAL This manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement. OF CONTENT! tCTWTO* — AlTM"*TOJ_— motor »»•«> »!?•»» u«"' u"»» Vi-wi 3/U/M '"TU-J/4tp See Service Manual for service procedures HYSTER COMPANY ©1991 HYSTER COMPANY 05/25/91

ÿ Li Page 5 ÿ Li HYSTHB 3 HYSTHIJ n ÿ SERIAL CODE C138 ÿ WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: 1. Determine the functionofthe part required. Turn to the Illustrated Index immediately behind the front cover. Choose the general area of reference most likely to include the part. 2. Find the page number for the reference number you choose and turn to that page. Use the division index to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: 3. Determine the assembly the required part is used on. Turn to the Table of Contents immediately following the Illustrated Index. 4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then lo¬ cate the part on the assembly breakdown page. WHEN THE PART NUMBER IS KNOWN: 5. Use the Numerical Index at the backof the manual to find the part number. Turn to the page listed and lo¬ cate the part as indicated by the reference number. GENERAL: 6. Keys are usedto show effective serial numbers for two or more similar assemblies, RH and LH assembly parts, different configurations, etc.. Select the appro¬ priate key, "A", "B", "C", or "D", which will indicate the column in which the part quantity can be found. 7. Indented descriptions under "Name of Parfare used to indicate assemblies and sub-parts of assemblies. In the example (Item 7), HEAD is a sub-part of the major assembly MOTOR, and SET-SPRING is one of several sub-parts of the assembly HEAD. 8. Quantities shown are for one assembly. Note that two assemblies are shown, but the quantities of the sub¬ parts are indicated as three. This means three per assembly. 9. Engineering change notice (ECN) numbers for pend¬ ing serial numbers are shown to allow for the inclu¬ sion of the most current parts information. Contact your local dealer for Hyster lift truck serial number in¬ formation listed by ECN number. Ordering parts: When ordering replacement parts, give the unit serial number, part number, name of part, and quantity required. For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks. See Service Manual for service procedures HYSTER COMPANY ©1991 HYSTER COMPANY 05/25/91

ÿ IZ HYSTER n ÿ Page 6 SERIAL CODE C138 ÿ u HYSTER n ÿ UNIT IDENTIFICATION UNIT S/N A U A III (1) (2) 13) OOOO (4) A I (SI (1) C (21 The first letter ano number denote the design SERIES and model OF THE UNIT (3) THE SECOND LETTER DENOTES THE PLANT AT WHICH THE UNIT WAS manufactured (4) THE NUMBER SERIES OENOTES THE SERIAL NUMBER OF THE UNIT (5) THE FINAL LETTER DENOTES THE YEAR OF MANUFACTURE STARTING WITH "A" IN 1957 AND I960 THE LETTERS "I". "O". AND "Q" WILL NOT BE USED FOR PENDING SERIAL NUMBERS CONTACT YOUR LOCAL HYSTER DEALER LIFT EQUIPMENT IDENTIFICATION PARTS REFERREO TO IN THIS BOOK AS RIGHT OR LEFT HAND PARTS ARE IN ACCORDANCE WITH THE ILLUSTRATION BELOW L.H. SIDE 0p IÿO J V J R.H. SIDE UPRIGHT GROUP NUMBERS AND TOTAL LIFT HEIGHTS ARE STAMPED ON THE RIGHT HAND OUTER UPRIGHT APPROXIMATELY FOUR FEET FROM THE BOTTOM OF THE LOAD ARM THE GROUP NUMBERS INCLUDE THE INNER ANO OUTER UPRIGHTS? LIFT CYLINDER, LIFT CHAINS AND BLEEDER HOSES OR PIPES THE CARRIAGE AND TILT CYLINDER NUMBERS ARE LOCATED AS SHOWN LIFT CYLINDER NUMBERS ARE STAMPED ON THE CYLINDER SHELL NEAR THE BLEEDER SCREW OR ON THE CHAIN ANCHOR LOAD ARM PART NUMBER, CAPACITY RATING, PLANT COOE LETTER AND DATE OF MANUFACTURE IS stamped approximately six inches below the TOP RH side of load arms always refer to THESE GROUP AND PART NUMBERS WHEN ORDERING SERVICE PARTS UPRIGHT HEIGHT (TOTAL UFT) INCHES - OPTIONAL DEPENDHQ ON UPRIOHT on CARRIAGE DESION CARRIAGE-PIN TYPE CARRIAGE-HOOK TYPE See Service Manual for service procedures HYSTER COMPANY ©1991 HYSTER COMPANY 05/25/91

ÿ :i Page 7 ÿ U HYSTER a HWT3R H SERIAL CODE C138 SHS ÿ FRAME/BODY Caster 16 Extension-Load Backrest 14 Guard-Operator 13 Hoods/Covers 8-9 Labels/Paint 10-11 Publications 12 Wheel-Load 15 See Service Manual for service procedures HYSTER COMPANY ©1991 HYSTER COMPANY 05/25/91

ÿ Li Page 9 ÿ U HYSTER 3 HYSTER H ÿ SERIAL CODE C138 ST2 ÿ HOODS/COVERS BAI I bRY COMPARTMENT BATTERY WIDTH REFERENCE NUMBER 10 CAPSCREW 11 SPACER 12 TUBE 12.12 11.62-12.00 14.50 13.00-13.38 16318 380166 13.50-13.88 16318 386833 14.00-14.38 16.50 13.00-13.38 53159 @ 16835 386833 380166 13.50-13.88 53159 @ 16835 386833 380166 14.00-14.38 16318 380166 15.50-15.88 16318 386833 16.00-16.38 @ Optional Key A - N40 B - N45 - 50 REF PART NO. NAME OF PART _ QTY _ A B 1 # 380174 Pad . . 2 2 1 % 380169 Pad 2 2 2 1304428 Pin-Hinge 1 1 3 378465 Door-LH 1 .. 3 & 1302978 Door-LH 1 .. 3 378466 Door-LH 1 3 & 1302979 Door-LH 1 4 ! 368023 Cover 1 .. 4 ! 368024 Cover 1 4 +1330234 Cover 1 .. 4 +1330235 Cover 1 5 222596 Bolt 4 4 6 378454 Plate 2 2 7 368026 Cover 1 .. 7 368027 Cover 1 8 1316468 Capscrew 9 9 9 269200 Nut 10 10 10 * ..... Capscrew 2 2 11 * ..... Spacer 2 2 12 * ..... Tube 1 1 13 15156 Lockwasher 2 2 14 15056 Nut 2 2 15 378462 Door-RH 1 .. 15 & 1302111 Door-RH 1 .. 15 378463 Door-RH 1 15 & 1302112 Door-RH 1 16 368032 Cover 1 .. 16 368033 Cover 1 17 368046 Platform 1 .. 17 368047 Platform 1 REF PART NO. NAME OF PART _ QTY _ A_B 17 368048 Mat 1 .. 17 368049 Mat 1 18 368021 Roller 6 .. 18 368022 Roller 6 19 1316470 Capscrew 1 1 20 379207 Pad 1 1 21 379709 Pad 1 1 22 15054 Nut 4 4 23 15154 Lockwasher 4 4 24 15127 Washer 4 4 25 365583 Door 1 .. 25 365586 Door 1 26 388399 Pad 1 1 28 & 18515 Washer 2 2 29 & 15155 Lockwasher 2 2 30 & 15055 Nut 2 2 31 &$ 239906 Strap-Static 2 2 32 8c 387999 Bracket 2 2 33 8c 388375 Bar 2 2 34 =8c 388376 Plate 1 1 34 &? 1327448 Plate 1 .. 35 8c 13021 09 Trim-Edge 1 1 = Without Upright Spacers * See Chart Above # Battery Length Up To 38.00 Inch % Battery Length Over 38.00 Inch 8c Type EE Classification $ Use 10 Inch 240065 ! Last Used On S/N C138D-03339 + First Used On S/N C138D-03340 ? 12.12 Battery Compartment See Service Manual for service procedures HYSTER COMPANY ©1991 HYSTER COMPANY 05/25/91

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Hyster Electric Forklift C138 (N40EA, N45EA, N50EA, N40ER, N45ER) Parts Manual

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