Hyster B495 (W25ZA2 W30ZA2) Forklift Complete Workshop Service Repair Manual

CAPACITIES AND SPECIFICATIONS W25-30ZA 2 [B495] PART NO. 1692610 8000 SRM 1380

Capacities and Specifications Table of Contents TABLE OF CONTENTS Lubrication Specifications ................................................................................................................................. 1 Hydraulic System............................................................................................................................................... 1 Master Drive Unit Specifications ...................................................................................................................... 2 Tires and Wheels................................................................................................................................................ 2 Torque Specifications ......................................................................................................................................... 2 Frame ............................................................................................................................................................. 2 Master Drive Unit ......................................................................................................................................... 2 Brake .............................................................................................................................................................. 3 Steering .......................................................................................................................................................... 3 Hydraulic........................................................................................................................................................ 3 Mast ................................................................................................................................................................ 3 Truck Weights .................................................................................................................................................... 3 Travel Speeds ..................................................................................................................................................... 4 Battery Specifications ........................................................................................................................................ 4 This section is for the following models: W25-30ZA 2 [B495] ©2008 HYSTER COMPANY i

8000 SRM 1380 Hydraulic System Lubrication Specifications Lubrication Area Standard Cold Storage/Freezer Hydraulic System ISO VG 46 Conventional Antiwear Oil (HCE-140) Exxon Univis ® HVI 26 Synthetic Oil Drive Unit 80W-90 Conventional Gear Oil (API GL-5) (MIL-L-2105C) 80W-90 Conventional Gear Oil (API GL-5) (MIL-L-2105C) Grease Fittings and Bearings Mobilgrease ® 28 (Synthetic Oil/Clay Based) (NGLI 1.5) Mobilgrease ® 28 (Synthetic Oil/Clay Base) (NGLI 1.5) Electric Power Connections N/A Anti-Moisture Sealant Spray Hyster P/N 2038883 Rust Preventative Coating N/A Anti-Corrosive Spray CRC 3-36™ Field Personnel Note: The products listed above are the approved source that meets or exceeds Hyster specifications. The use of products other than that listed above is unauthorized. Hydraulic System Specification W25ZA 2 W30ZA 2 Motor Power 3.0 kW 3.0 kW Hydraulic Relief Pressure 200 bar (2900 psi) 200 bar (2900 psi) Pump Displacement 4 cm 3 /rev (0.244in. 3 /rev) Lift Cycle Limit Not to Exceed One (1) Lift Every Two (2) Minutes Hydraulic Reservoir Capacity 8.5 liter (9.0 qt) Allowable Drift With Load 3 25 mm/Min (1 in/Min) Lifting Speed 1 Simplex 20 20 With Load Triplex 20 20 Simplex 30 30 Without Load Triplex 30 30 Lowering Speed 2 Simplex 80 80 With Load Triplex 80 80 Simplex 60 60 Without Load Triplex 60 60 1 Feet per Minute (+10%, 5%) 2 Feet per Minute (±10%) 3 Oil Temp 49 ±3 C (120 ±5 F) 1

Torque Specifications 8000 SRM 1380 Master Drive Unit Specifications Oil Specification Gear Ratio Capacity Standard CS/Freezer 42.2:1 189 ml (6.4 oz) 80W-90 Gear Oil (API GL-5) 80W-90 Gear Oil (API GL-5) Tires and Wheels Availability Size Material Mounting Color Drive Tires and Wheels W25ZA 2 Only 9 × 4 in. RAL 9005 Molded Black W25ZA 2 Only 9 × 4 in. Topthane K-92 Molded Brown All Models 9 × 5 in. Electric Compound Press-On Black All Models 9 × 5 in. Poly Press-On Brown All Models 9 × 5 in. Non-Marking Rubber Press-On Silver/Gray All Models 9 × 5 in. Siped Poly Press-On Brown All Models 9 × 5 in. Siped Poly Press-On Black Load Wheels W25ZA 2 102 × 70 mm (4.0 × 2.75 in.) W30ZA 2 102 × 70 mm (4.0 × 2.75 in.) a Standard for W25ZA 2 b Standard for W30ZA 2 Torque Specifications FRAME Base Arm Mounting Bolts 300 N•m (221 lbf ft) MASTER DRIVE UNIT Drive Wheel Capscrew 115 N•m (85 lbf ft) Traction Motor Gear Retaining Nut 26 N•m (19 lbf ft) Traction Motor Capscrew (3 Places) 10 N•m (7 lbf ft) Axle Shaft Gear Retaining Nut 175 N•m (129 lbf ft) Drive Unit Pivot Spindle Nut To Seat Bearings torque to: 54 N•m (40 lbf ft) Back off and re-torque to: 34 N•m (25 lbf ft) Gear Case Cover Capscrews 23 N•m (17 lbf ft) Pivot Spindle Mounting Capscrews 23 N•m (17 lbf ft) Drain Plug 40 N•m (30 lbf ft) 2

8000 SRM 1380 Truck Weights BRAKE Installation Screws (3 each)(Loctite 222) 2.8 N•m (25 lbf in) STEERING Steer Handle to Control Handle Bracket (2 each) 27 N•m (20 lbf ft) Butterfly Throttle Control to Handle (2 each) 1 N•m (9 lbf in) Gas Spring Mounting Studs (2 each) 27 N•m (20 lbf ft) Control Arm Support Bracket Pivot Pins (2 each) 142 ±7 N•m (105 ±5 lbf ft) HYDRAULIC Motor Terminals 4.0 ±0.6 N•m (35 ±5 lbf in) Valve Manifold Blocks Mounting Screw(s) 20 ±3 N•m (15 ±2 lbf ft) Reservoir Drain Plug 0.150 ±0.020 N•m (1.330 ±0.015 lbf in) Manual Lowering Screw 2.4 ±0.4 N•m (21 ±3.5 lbf in) Hydraulic Unit Mounting Capscrews 40 ±4 N•m (30 ±3 lbf ft) MAST Main-Lift Cylinder Gland (2LFL) (1 Each) 200-220 N•m (148-162 lbf ft) Main-Lift Cylinder Gland (3FFL) (1 Each) 340-410 N•m (250-300 lbf ft) Free-Lift Cylinder Gland (3FFL) (1 Place) 475-540 N•m (350-400 lbf ft) Lower Mast Installation Capscrews (4 Places) 325 N•m (240 lbf ft) Mast Trunnion Capscrews (2 Each) 203 N•m (150 lbf ft) Tilt Cylinder Rod End Yoke Capscrews (1 Each) 102 N•m (75 lbf ft) Sideshift Carriage Retainer Capscrews (4 Places) 165 N•m (120 lbf ft) Truck Weights Model Weight W25ZA 2 1046 kg (2305 lb) W30ZA 2 1046 kg (2305 lb) NOTE: Weight is without battery and no load on the truck. 3

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Hyster B495 (W25ZA2 W30ZA2) Forklift Complete Workshop Service Repair Manual

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