Hyster Yard Master A227 (HR45-25, HR45-31, HR45-40LS, HR45-40S, HR45-36L, HR45H) Forklift Parts Manual

05/2003 UNIT CODE A227 WORLD WIDE SECTIONS 1 FRAME 2 L/LS FRAME 3 SINGLE FIXED CABIN 4 SINGLE SLIDING CABIN 5 DEMARAIS CABIN 6 DENIZET CABIN 7 ENGINE(S) 8 ELECTRICAL SYSTEM 9 TRANSMISSION 10 DRIVE AXLE 11 STEERING SYSTEM 12 BRAKE SYSTEM 13 HYDRAULIC SYSTEM 14 BOOM 15 L/LS BOOM 16 WINCH 17 CONTAINER HANDLER B665 18 CONTAINER HANDLER A672 19 STABILIZER This Parts Manual is divided into 22 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

05/2003 UNIT CODE A227 WORLD WIDE 20 LOAD MOMENT LIMITER 21 OPTIONS 22 NUMERICAL INDEX This Parts Manual is divided into 22 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

05/2003 UNIT CODE A227 WORLD WIDE TABLE OF CONTENTS DESCRIPTION PAGE A ACCELERATOR CONTROL VALVE FIXED CABIN HR45-25, HR45-31, HR45-40S................................................................................................................... 7-18 SLIDING CAB HR45-36L, HR45-40LS ............................................................................................................................... 7-19 ACCUMULATOR HR45-25, HR45-31, HR45-40S .................................................................................................................... 12-12 HR45-36L, HR45-40LS ................................................................................................................................. 12-14 AIR CONDITIONER WIDE CAB S/N A227J-1514⇒ ...................................................................................................................................... 6-16 AIR CONDITIONING SINGLE FIXED AND MOVING CAB D/B 09/2001⇒............................................................................................................................................. 3-14 AIR FILTER........................................................................................................................................................... 7-2 ALARM ASSEMBLY ........................................................................................................................................... 8-21 AMPLIFIER SLIDING CAB ................................................................................................................................................. 4-28 ANTI ROCKING CONTROL VALVE 5H 8 FT. 6 IN. HR45-36L, HR45-40LS ............................................................................................................................. 15-30 HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-40 ANTI TIPPING SWITCH..................................................................................................................................... 11-4 B BASE ELECTRO VALVE .................................................................................................................................. 13-49 BATTERY............................................................................................................................................................ 8-19 BOOM 5H 8 FT. 6 IN. JIB SECTION P1-P2 HR45-36L, HR45-40LS ............................................................................................................................... 15-6 8 FT. 6 IN. JIB SECTION P1-P2-P3 HR45-25, HR45-31, HR45-40S................................................................................................................... 14-6 9 FT. 6 IN. JIB SECTION P1-P2-P3................................................................................................................ 14-4 BOOM CIRCUIT H45-36L, HR45-40LS ................................................................................................................................... 13-18 HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-16 BOOM EXTEND AND RETRACT VALVE......................................................................................................... 13-64 BOOM HEAD 5H 8 FT. 6 IN. HR45-36L, HR45-40LS ............................................................................................................................... 15-8 HR45-25, HR45-31, HR45-40S ...................................................................................................................... 14-8 BOOM HOIST VALVE SHEET 1 OF 2 .............................................................................................................................................. 13-60 SHEET 2 OF 2 .............................................................................................................................................. 13-62 BOOM PIVOT BEARING 5H 8 FT. 6 IN. HR45-36L, HR45-40LS ............................................................................................................................... 15-9 HR45-25, HR45-31, HR45-40S ...................................................................................................................... 14-9 BRAKE S/N A227J-1547⇒ ........................................................................................................................................ 18-18 BRAKE CIRCUIT ©2003 HYSTER COMPANY i See Service Manual for service procedures.

UNIT CODE A227 WORLD WIDE 05/2003 TABLE OF CONTENTS (Continued) DESCRIPTION PAGE B (continued) HR45-25, HR45-31, HR45-40S ...................................................................................................................... 12-2 HR45-36L, HR45-40LS ................................................................................................................................... 12-3 BRAKE CONTROL CIRCUIT SLIDING CAB ................................................................................................................................................. 4-12 HR45-36L, HR45-40LS ............................................................................................................................. 12-24 BRAKE OIL RESERVOIR................................................................................................................................. 12-16 BUMPERS B665................................................................................................................................................................ 17-8 C CAB CONNECTING CIRCUIT SLIDING CAB ................................................................................................................................................. 4-22 CAB DOOR LEFT HAND ...................................................................................................................................................... 1-8 RIGHT HAND.................................................................................................................................................. 1-10 SLIDING GLASS LEFT HAND .................................................................................................................................................. 5-8 RIGHT HAND ................................................................................................................................................ 5-6 CAB RAILS SLIDING CAB ................................................................................................................................................... 4-2 HR45-36L, HR45-40LS ................................................................................................................................. 2-6 CAB SUPPORT .................................................................................................................................................. 6-12 DEMARAIS CABIN ........................................................................................................................................... 5-5 FIXED ............................................................................................................................................................... 3-2 CABIN GLASS...................................................................................................................................................... 3-6 WIDE CAB ...................................................................................................................................................... 5-11 CABIN GLASS AND WIPERS WIDE CAB S/N A227J-1514⇒ ...................................................................................................................................... 6-14 CABLE AND DECALS HR45H .......................................................................................................................................................... 16-20 CABLE GUIDE HR45H ............................................................................................................................................................ 16-8 CABLE SUPPORT 5H 8 FT. 6 IN. HR45-36L, HR45-40LS ............................................................................................................................. 15-10 BOOM 8 FT. 6 IN. HR45-25, HR45-31, HR45-40S ................................................................................................................. 14-11 BOOM 9 FT. 6 IN. HR45-25, HR45-31, HR45-40S ................................................................................................................. 14-10 CABLE WINDER ................................................................................................................................................ 20-3 CHARGE PUMP AND REGULATOR ................................................................................................................. 9-20 CHARGE PUMP FLANGE HR45-25, HR45-31, HR45-40S ...................................................................................................................... 9-27 CHASSIS BOX LEFT HAND HR45-25, HR45-31, HR45-40S ..................................................................................................................... 1-4 HR45-36L, HR45-40LS ................................................................................................................................. 2-4 CLUTCH ii ©2003 HYSTER COMPANY See Service Manual for service procedures.

05/2003 UNIT CODE A227 WORLD WIDE TABLE OF CONTENTS (Continued) DESCRIPTION PAGE C (continued) FORWARD...................................................................................................................................................... 9-10 FOURTH SPEED ............................................................................................................................................ 9-18 LOW SPEED................................................................................................................................................... 9-16 REVERSE AND 2ND SHAFT ......................................................................................................................... 9-14 THIRD SPEED ................................................................................................................................................ 9-12 COLD CLIMATE KIT ......................................................................................................................................... 21-36 CONSOLE .................................................................................................................................................................. 3-10 , 5-27 CONTROL BOX................................................................................................................................................ 18-47 CONTROL BOX MOUNTING ........................................................................................................................... 18-48 CONTROL CIRCUIT HR45H ............................................................................................................................................................ 16-2 CONTROL SWITCH HR45H .......................................................................................................................................................... 16-21 CONTROL SWITCHES ...................................................................................................................................... 8-24 CONTROL VALVE ASSEMBLY ........................................................................................................................ 13-58 HR45H .......................................................................................................................................................... 16-18 CONTROL VALVE ATTACHING PARTS H45-36L, H45-40LS ...................................................................................................................................... 13-40 HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-38 CONTROL VALVE RELIEF SECTION ............................................................................................................. 13-68 CONTROLLER APC 100.......................................................................................................................................................... 8-18 CONVERTOR HOUSING ASSEMBLY ................................................................................................................. 9-2 COOLING CIRCUIT DRIVE AXLE H45-36L, HR45-40LS ................................................................................................................................... 10-20 HR45-25, HR45-31, HR45-40S .................................................................................................................... 10-18 COUNTERWEIGHT ............................................................................................................................................. 1-3 CYLINDER POWER PILE SLOPE ................................................................................................................... 18-62 D DAMPENING 5H 8 FT. 6 IN. HR45-36L, HR45-40LS ............................................................................................................................. 15-20 HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-24 DAMPING CYLINDER 5H 8 FT. 6 IN. HR45-36L, HR45-40LS ............................................................................................................................. 15-21 HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-25 DERRICKING 5H 8 FT. 6 IN. HR45-36L, HR45-40LS ............................................................................................................................. 15-18 HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-22 DERRICKING CYLINDER 5H 8 FT. 6 IN. HR45-36L, HR45-40LS ............................................................................................................................. 15-22 HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-26 DERRICKING CYLINDER CONNECTIONS H45-36L, HR45-40LS ................................................................................................................................... 15-16 DIFFERENTIAL AND PARK BRAKE ©2003 HYSTER COMPANY iii See Service Manual for service procedures.

UNIT CODE A227 WORLD WIDE 05/2003 TABLE OF CONTENTS (Continued) DESCRIPTION PAGE D (continued) S/N A227J-1501⇔S/N A227J-1516 ............................................................................................................... 10-2 S/N A227J-1517⇒ .......................................................................................................................................... 10-6 DIRECTIONAL VALVE WITHOUT POWER PILE SLOPE ................................................................................................................. 18-66 DISPLAY AND PRINTER ................................................................................................................................... 20-4 DOORS AND STORAGE COVERS WIDE CAB S/N A227J-1514⇒ ...................................................................................................................................... 6-10 DRIVE AXLE AND END DRIVE S/N A227J-1501⇔S/N A227J-1516 ............................................................................................................. 10-10 S/N A227J-1517⇒ ........................................................................................................................................ 10-12 DRIVE AXLE CONNECTIONS ........................................................................................................................ 10-14 DRIVE AXLE U-JOINT .................................................................................................................................... 10-15 H45-36L, HR45-40LS ................................................................................................................................... 10-16 DRIVE TIRE AND WHEEL 18 X 25 BRIDESTONE HR45-36L, HR45-40LS ............................................................................................................................. 21-13 18 X 25 GOODYEAR HR45-25, HR45-31, HR45-40S ................................................................................................................... 21-5 18 X 25 MICHELIN HR45-25, HR45-31, HR45-40S ................................................................................................................... 21-7 18 X 25 PLAIN HR45-25, HR45-31, HR45-40S ................................................................................................................. 21-11 18 X 33 BRIDESTONE HR45-36L, HR45-40LS ............................................................................................................................... 21-6 18 X 33 GOODYEAR HR45-36L, HR45-40LS S/N A227J-1538⇒................................................................................................................................... 21-9 18 X 33 MICHELIN HR45-36L, HR45-40LS ............................................................................................................................... 21-8 21 X 25 BRIDESTONE ................................................................................................................................... 21-4 21 X 25 GOOD YEAR..................................................................................................................................... 21-3 E ELECTRIC CONTROL VALVE ELECTRONIC INCHING................................................................................................................................. 9-22 ELECTRICAL 5H 8 FT. 6 IN. HR45-36L, HR45-40LS ............................................................................................................................. 15-28 HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-39 WIDE CAB S/N A227J-1514⇒ ...................................................................................................................................... 6-28 ELECTRICAL SYSTEM POWER PILE SLOPE................................................................................................................................... 17-28 WITHOUT POWER PILE SLOPE ................................................................................................................. 17-26 END BEAMS .................................................................................................................................................... 18-30 ENGINE COMPONENTS ..................................................................................................................................... 7-8 ENGINE CONNECTIONS .................................................................................................................................... 7-7 ENGINE COOLING SYSTEM ............................................................................................................................ 7-12 iv ©2003 HYSTER COMPANY See Service Manual for service procedures.

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Hyster Yard Master A227 (HR45-25, HR45-31, HR45-40LS, HR45-40S, HR45-36L, HR45H) Forklift Parts Manual

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