HYSTER E30HSD, E35HSD, E40HSD Forklift Service Repair Manual & Parts Manual (A219)

&$3$&,7,(6 $1' 63(&,),&$7,216 E30HSD, E35HSD, E40HSD [A219] PART NO. 1509901 8000 SRM 1002

SAFETY PRECAUTIONS MAINTENANCE AND REPAIR • When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. • Do not lift heavy parts by hand, use a lifting mechanism. • Wear safety glasses. • DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. • Disconnect the battery ground cable on internal combustion lift trucks. • Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte- nance section. • Keep the unit clean and the working area clean and orderly. • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. • Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. • Be sure to follow the WARNING and CAUTION notes in the instructions. • Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. • Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this manual: WARNING Indicates a condition that can cause immediate death or injury! CAUTION Indicates a condition that can cause property damage!

Capacities and Specifications Table of Contents TABLE OF CONTENTS Battery Size Specifications ................................................................................................................................ 1 Fuses ................................................................................................................................................................... 2 Hydraulic System............................................................................................................................................... 2 Mast Speeds ....................................................................................................................................................... 3 19cc Pump One-Speed Contactor .................................................................................................................. 3 19cc Pump Transistor Control ...................................................................................................................... 3 Motors (Voltage 36) ............................................................................................................................................ 4 Tire Sizes ............................................................................................................................................................ 4 Torque Specifications ......................................................................................................................................... 4 Frame ............................................................................................................................................................. 4 Transaxle........................................................................................................................................................ 4 Wheels ............................................................................................................................................................ 5 Steering System............................................................................................................................................. 5 Hydraulic System .......................................................................................................................................... 5 Mast/Tilt/Attachment Systems ..................................................................................................................... 5 Hoist Control Settings ....................................................................................................................................... 6 This section is for the following models: E30HSD, E35HSD, E40HSD [A219] ©2002 HYSTER COMPANY i

8000 SRM 1002 Battery Size Specifications Battery Size Specifications 3000 lb Capacity, 43.9-inch Wheel Base Maximum Compartment Size Battery Size Battery Weight Width Length Height Width Length Height Min Max With Spacers 393.7 mm (15.50 in.) 965.2 mm (38.00 in.) 855 kg (1885 lb) 966 kg (2130 lb) Yes 939 kg (2070 lb) 1061 kg (2339 lb) Yes 400.0 mm (15.75 in.) 1050 kg (2315 lb) 1159 kg (2555 lb) No 454.15 mm (17.88 in.) 973.07 mm (38.31 in.) 463.5 mm (18.25 in.) 984.3 mm (38.75 in.) 822.5 mm (32.38 in.) 452.88 mm (17.83 in.) 979.42 mm (38.56 in.) 787.4 mm (31.00 in.) 1082 kg (2385 lb) 1222 kg (2694 lb) No 3500 lb Capacity, 43.9-inch Wheel Base Maximum Compartment Size Battery Size Battery Weight Width Length Height Width Length Height Min Max With Spacers 454.15 mm (17.88 in.) 973.07 mm (38.31 in.) 1050 kg (2315 lb) 1159 kg (2555 lb) No 463.55 mm (18.25 in.) 984.3 mm (38.75 in.) 822.5 mm (32.38 in.) 452.88 mm (17.83 in.) 979.42 mm (38.56 in.) 787.4 mm (31.00 in.) 1082 kg (2385 lb) 1222 kg (2694 lb) No 3500 lb Capacity, 46.4-inch Wheel Base Maximum Compartment Size Battery Size Battery Weight Width Length Height Width Length Height Min Max With Spacers 454.15 mm (17.88 in.) 973.07 mm (38.31 in.) 1050 kg (2315 lb) 1159 kg (2555 lb) Yes 452.88 mm (17.83 in.) 979.42 mm (38.56 in.) 1082 kg (2385 lb) 1222 kg (2694 lb) Yes 512.83 mm (20.19 in.) 977.9 mm (38.50 in.) 1152 kg (2540 lb) 1301 kg (2868 lb) No 518.16 mm (20.40 in.) 528.32 mm (20.8 in.) 984.3 mm (38.75 in.) 822.5 mm (32.38 in.) 452.88 mm (17.83 in.) 979.42 mm (38.56 in.) 787.4 mm (31.00 in.) 1224 kg (2698 lb) 1385 kg (3053 lb) No 1

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HYSTER E30HSD, E35HSD, E40HSD Forklift Service Repair Manual & Parts Manual (A219)

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