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E30HSD, E35HSD, E40HSD [A219]
PART NO. 1509901 8000 SRM 1002
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks.
• Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
Capacities and Specifications Table of Contents
TABLE OF CONTENTS
Battery Size Specifications ................................................................................................................................ 1
Fuses ................................................................................................................................................................... 2
Hydraulic System............................................................................................................................................... 2
Mast Speeds ....................................................................................................................................................... 3
19cc Pump One-Speed Contactor .................................................................................................................. 3
19cc Pump Transistor Control ...................................................................................................................... 3
Motors (Voltage 36) ............................................................................................................................................ 4
Tire Sizes ............................................................................................................................................................ 4
Torque Specifications ......................................................................................................................................... 4
Frame ............................................................................................................................................................. 4
Transaxle........................................................................................................................................................ 4
Wheels ............................................................................................................................................................ 5
Steering System............................................................................................................................................. 5
Hydraulic System .......................................................................................................................................... 5
Mast/Tilt/Attachment Systems ..................................................................................................................... 5
Hoist Control Settings ....................................................................................................................................... 6
This section is for the following models:
E30HSD, E35HSD, E40HSD [A219]
©2002 HYSTER COMPANY i
8000 SRM 1002 Battery Size Specifications
Battery Size Specifications
3000 lb Capacity, 43.9-inch Wheel Base
Maximum Compartment Size Battery Size Battery Weight
Width Length Height Width Length Height Min Max
With
Spacers
393.7 mm
(15.50 in.)
965.2 mm
(38.00 in.)
855 kg
(1885 lb)
966 kg
(2130 lb)
Yes
939 kg
(2070 lb)
1061 kg
(2339 lb)
Yes
400.0 mm
(15.75 in.)
1050 kg
(2315 lb)
1159 kg
(2555 lb)
No
454.15 mm
(17.88 in.)
973.07 mm
(38.31 in.)
463.5 mm
(18.25 in.)
984.3 mm
(38.75 in.)
822.5 mm
(32.38 in.)
452.88 mm
(17.83 in.)
979.42 mm
(38.56 in.)
787.4 mm
(31.00 in.)
1082 kg
(2385 lb)
1222 kg
(2694 lb)
No
3500 lb Capacity, 43.9-inch Wheel Base
Maximum Compartment Size Battery Size Battery Weight
Width Length Height Width Length Height Min Max
With
Spacers
454.15 mm
(17.88 in.)
973.07 mm
(38.31 in.)
1050 kg
(2315 lb)
1159 kg
(2555 lb)
No
463.55 mm
(18.25 in.)
984.3 mm
(38.75 in.)
822.5 mm
(32.38 in.)
452.88 mm
(17.83 in.)
979.42 mm
(38.56 in.)
787.4 mm
(31.00 in.)
1082 kg
(2385 lb)
1222 kg
(2694 lb)
No
3500 lb Capacity, 46.4-inch Wheel Base
Maximum Compartment Size Battery Size Battery Weight
Width Length Height Width Length Height Min Max
With
Spacers
454.15 mm
(17.88 in.)
973.07 mm
(38.31 in.)
1050 kg
(2315 lb)
1159 kg
(2555 lb)
Yes
452.88 mm
(17.83 in.)
979.42 mm
(38.56 in.)
1082 kg
(2385 lb)
1222 kg
(2694 lb)
Yes
512.83 mm
(20.19 in.)
977.9 mm
(38.50 in.)
1152 kg
(2540 lb)
1301 kg
(2868 lb)
No
518.16 mm
(20.40 in.)
528.32 mm
(20.8 in.)
984.3 mm
(38.75 in.)
822.5 mm
(32.38 in.)
452.88 mm
(17.83 in.)
979.42 mm
(38.56 in.)
787.4 mm
(31.00 in.)
1224 kg
(2698 lb)
1385 kg
(3053 lb)
No
1
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HYSTER A219 (E30HSD, E35HSD, E40HSD) Forklift Service Repair Manual + Parts Manual
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Description
This is a complete service repair manual for the HYSTER A219 (E30HSD, E35HSD, E40HSD) forklift. This manual contains deep information about maintaining, assembly, disassembly, and servicing your HYSTER forklift.
- Models Covered:
- HYSTER E30HSD (A219) forklift
- HYSTER E35HSD (A219) forklift
- HYSTER E40HSD (A219) forklift
Contents as follows:
- Service Manual Contents:
- Frame
- DC motor maintenance
- Master drive unit
- Steering system
- Brake system
- Hydraulic system
- Tilt cylinders
- Electrical system
- Industrial battery
- Mast-description
- Mast-repair
- Inch (SAE) and metric fastener
- Periodic maintenance
- Diagrams
- Capacities and specifications
- Parts Manual Contents:
- Frame
- Electrical system
- Drive unit
- Steering system
- Brake/accelerator system
- Hydraulic system
- Mast-two stage limited free-lift
- Mast-three stage full free-lift
- Mast-two stage full free-lift
- Options
- Numerical index
Model Specification: HYSTER A219 (E30HSD, E35HSD, E40HSD) forklift
Language: English
File Format: PDF
Requirements: Adobe Reader
Zoom In/Out: Yes
Compatible: All Versions of Windows & Mac
This manual contains information and data to this model. It has specs, diagrams, and actual real photo illustrations, and schemes. These shop manuals are useful for diagnosing, repairing, and maintaining HYSTER machinery.
All manuals are Windows 7, Vista32 and 64, XP, ME, 98, NT, 2000 compatible and work with Mac!
Instant upon receipt of your payment...
Find it...print it...use it...then trash it.
Tons of pictures and diagrams at your fingertips!!
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level with these very easy to follow, step-by-step instructions!
