CUSTOMER EDITION
PARTS
MANUAL
CHALLENGER
H14.00-18.00XM-12, -12EC
(A214)
1452617 ©2005 Hyster Company
06/2005
06/2005
UNIT CODE A214
EUROPE
SECTIONS
1 FRAME
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
10 MAST-TWO STAGE VISTA
11 MAST WITH EMPTY CONTAINER HANDLER
12 OPTIONS
13 NUMERICAL INDEX
This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
06/2005
UNIT CODE A214
EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
AIR COMPRESSOR PLUMBING
TIER II ENGINE .............................................................................................................................................. 2-60
AIR FILTER
EMPTY CONTAINER HANDLER
TIER II ENGINE
S/N A214E-01849Z ⇒ ............................................................................................................................ 2-104
FORK LIFT TRUCK
TIER II ENGINE
S/N A214E-01843Z ⇒ ............................................................................................................................ 2-102
TIER I ENGINE ............................................................................................................................................. 2-100
AIR FILTER ASSEMBLY ................................................................................................................................... 2-106
AIR INTAKE CONNECTION
TIER I ENGINE ............................................................................................................................................... 2-22
TIER II ENGINE .............................................................................................................................................. 2-74
AIR INTAKE HEATER
TIER I ENGINE ................................................................................................................................................. 2-6
AIR INTAKE HOSE
TIER II ENGINE .............................................................................................................................................. 2-76
AIR TRANSFER CONNECTION
TIER II ENGINE .............................................................................................................................................. 2-77
ALTERNATOR
TIER I ENGINE ............................................................................................................................................... 2-11
ALTERNATOR MOUNTING
TIER II ENGINE .............................................................................................................................................. 2-61
AUXILIARY ATTACHMENTS
EMPTY CONTAINER HANDLER ................................................................................................................ 11-128
B
BRAKE ASSEMBLY
DISC
S/N A214E01995B ⇒ (H14-16XM FLT), S/N A214E02001B ⇒ (H14-60XM ECH), S/N
A214E02034A ⇒ (H18-20XM FLT) ............................................................................................................ 6-20
BRAKE CHECK VALVE
EMPTY CONTAINER HANDLER
⇒ S/N A214E-1572 ...................................................................................................................................... 8-26
FORK LIFT TRUCK
⇒ S/N A214E-1572 ...................................................................................................................................... 8-28
BRAKE COOLING SYSTEM
ACCUMULATOR ............................................................................................................................................. 9-72
EMPTY CONTAINER HANDLER
⇒ S/N A214E-1751 ...................................................................................................................................... 9-64
S/N A214E-1752 ⇒ ...................................................................................................................................... 9-66
FORK LIFT TRUCK
⇒ S/N A214E-1751 ...................................................................................................................................... 9-68
FORKLIFT TRUCK
S/N A214E-1752 ⇒ ...................................................................................................................................... 9-70
BRAKE LINES
EMPTY CONTAINER HANDLER ...................................................................................................................... 8-2
FORK LIFT TRUCK
⇒ S/N A214E01765Y ..................................................................................................................................... 8-6
S/N A214E01766Y ⇒ ................................................................................................................................... 8-10
©2005 HYSTER COMPANY i
See Service Manual
for service procedures.
UNIT CODE A214
EUROPE 06/2005
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
B (continued)
BRAKE PEDAL LINKAGE
EMPTY CONTAINER HANDLER .................................................................................................................... 8-14
FORK LIFT TRUCK
⇒ S/N A214E01765Y ................................................................................................................................... 8-18
S/N A214E01766Y ⇒ ................................................................................................................................... 8-22
BRAKE SYSTEM
POWER BRAKE VALVE ................................................................................................................................. 8-30
BREATHER PLUMBING
TIER II ENGINE .............................................................................................................................................. 2-52
C
CAM FOLLOWER COVER
TIER I ENGINE ................................................................................................................................................. 2-7
CAMSHAFT
TIER II ENGINE .............................................................................................................................................. 2-40
CARRIAGE
HYDRAULIC SYSTEM
TWO STAGE VISTA .................................................................................................................................. 10-38
TWO STAGE VISTA ...................................................................................................................................... 10-34
WITH MECHANICAL PILE SLOPE
SERIES 582 AND 588
S/N A214E02078B ⇒ ............................................................................................................................. 11-80
WITH QUICK DISCONNECT
TWO STAGE VISTA .................................................................................................................................. 10-36
CONTAINER ATTACHMENT INSTALLATION
582 AND 588 SERIES
S/N A214E02078B ⇒ ................................................................................................................................. 11-78
CONTROL PANEL
⇒ S/N A214E-1806 ......................................................................................................................................... 4-24
S/N A214E-1807 ⇒ ......................................................................................................................................... 4-26
COOLING
EMPTY CONTAINER HANDLER
TIER II ENGINE
S/N A214E-01849Z ⇒ ............................................................................................................................ 2-116
FORK LIFT TRUCK
TIER II ENGINE
S/N A214E-01843Z ⇒ ............................................................................................................................ 2-112
TIER I ENGINE ............................................................................................................................................. 2-108
COUNTERWEIGHTS ......................................................................................................................................... 1-48
COVER AND SEAL
TIER I ENGINE ............................................................................................................................................... 2-12
COVERS
EMPTY CONTAINER HANDLER .................................................................................................................... 1-28
FORK LIFT TRUCK ........................................................................................................................................ 1-30
CRANKCASE BREATHER
TIER II ENGINE .............................................................................................................................................. 2-57
CRANKSHAFT AND MAIN BEARINGS
TIER II ENGINE .............................................................................................................................................. 2-36
CYLINDER BLOCK
ii ©2005 HYSTER COMPANY
See Service Manual
for service procedures.
06/2005
UNIT CODE A214
EUROPE
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
C (continued)
TIER II ENGINE .............................................................................................................................................. 2-30
CYLINDER HEAD
TIER II ENGINE .............................................................................................................................................. 2-32
D
DIFFERENTIAL ASSEMBLY
⇒ S/N A214E01994B (H14-16XM FLT), ⇒ S/N A214E02000B (H14-16XM ECH), ⇒ S/N A214E02033A
(H18-20XM FLT) ............................................................................................................................................ 6-10
S/N A214E01995B ⇒ (H14-16XM FLT), S/N A214E02001B ⇒ (H14-16XM ECH), S/N A214E02034A ⇒
(H18-20XM FLT) ............................................................................................................................................ 6-14
DOORS .............................................................................................................................................................. 1-26
DOUBLE HORIZONTAL TWIST LOCK HEAD ASSEMBLY
CONTAINER HANDLING ATTACHMENT (572)
S/N A214E-1807 ⇒ .................................................................................................................................... 11-40
DRIVE AXLE
⇒ S/N A214E02000B (H14-16XM ECH), ⇒ S/N A214E02033A (H18-20XM FLT), ⇒ S/N A214E01994B
(H14-16XM FLT) .............................................................................................................................................. 6-2
S/N A214E02034A ⇒ (H18-20XM FLT), S/N A214E01995B ⇒ (H14-16XM FLT), S/N A214E02001B ⇒
(H14-16XM ECH) ............................................................................................................................................ 6-6
DRIVE SHAFT .................................................................................................................................................... 6-22
E
ELECTRICAL
CHASSIS
TIER I ENGINE ............................................................................................................................................. 4-4
CHASSIS (TIER II ENGINE)
SHEET 1 OF 4 .............................................................................................................................................. 4-8
SHEET 2 OF 4 ............................................................................................................................................ 4-10
SHEET 3 OF 4 ............................................................................................................................................ 4-12
SHEET 4 OF 4 ............................................................................................................................................ 4-16
ELECTRICAL BOX MOUNT
582 AND 588 SERIES
S/N A214E02078B ⇒ ................................................................................................................................. 11-82
ELECTRICAL SYSTEM
SERIES 582
S/N A214E02078B ⇒ ............................................................................................................................... 11-112
SERIES 588
S/N A214E02078B ⇒ ............................................................................................................................... 11-114
SPREADER 572 AND 573
S/N A214E-1807 ⇒ .................................................................................................................................... 11-72
SPREADER 575
S/N A214E-1807 ⇒ .................................................................................................................................... 11-74
SPREADER 578
S/N A214E-1807 ⇒ .................................................................................................................................... 11-76
ELECTRONIC FOOT PEDAL MOUNT
TIER II ENGINE .............................................................................................................................................. 3-10
EMPTY HANDLER
EMPTY CONTAINER HANDLER
S/N A214E-1807 ⇒ .................................................................................................................................... 11-30
©2005 HYSTER COMPANY iii
See Service Manual
for service procedures.
UNIT CODE A214
EUROPE 06/2005
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
E (continued)
END BEAM ASSEMBLY
SERIES 582
S/N A214E02078B ⇒ ................................................................................................................................. 11-98
SERIES 588
S/N A214E02078B ⇒ ............................................................................................................................... 11-102
ENGINE ASSEMBLY ............................................................................................................................................ 2-5
ENGINE CONTROL SYSTEM
TIER II ENGINE .............................................................................................................................................. 2-46
ENGINE MOUNT .............................................................................................................................................. 2-120
ENGINE OIL COOLER
TIER II ENGINE .............................................................................................................................................. 2-79
EXHAUST
EMPTY CONATAINER HANDLER
TIER II ENGINE ........................................................................................................................................ 2-124
EMPTY CONTAINER HANDLER
TIER I ENGINE ......................................................................................................................................... 2-122
FORK LIFT TRUCK ...................................................................................................................................... 2-126
EXHAUST MANIFOLD
TIER II ENGINE .............................................................................................................................................. 2-89
EXTENSION BEAM ARRANGEMENT
SERIES 582 AND 588
S/N A214E02078B ⇒ ................................................................................................................................. 11-96
EXTENSION CYLINDER
EMPTY CONTAINER HANDLER
⇒ S/N A214E-1806 .................................................................................................................................... 11-64
S/N A214E-1807 ⇒ .................................................................................................................................... 11-66
EXTENSION CYLINDER ASSEMBLY
SERIES 582 AND 588
S/N A214E02078B ⇒ ................................................................................................................................. 11-90
F
FAN DRIVE
TIER I ENGINE ............................................................................................................................................... 2-13
TIER II ENGINE .............................................................................................................................................. 2-62
FAN PILOT SPACER
TIER II ENGINE .............................................................................................................................................. 2-88
FENDERS
EMPTY CONTAINER HANDLER .................................................................................................................... 1-52
FLOOR PLATES AND COVERS
EMPTY CONTAINER HANDLER ...................................................................................................................... 1-4
FORK LIFT TRUCK
SHEET 1 OF 2 .............................................................................................................................................. 1-8
SHEET 2 OF 2 ............................................................................................................................................ 1-12
FLYWHEEL
TIER I AND TIER II ENGINES ........................................................................................................................ 2-58
FLYWHEEL HOUSING
TIER II ENGINE .............................................................................................................................................. 2-50
FORK POSITIONER AND SIDE-SHIFT CYLINDER
TWO STAGE VISTA ...................................................................................................................................... 10-40
iv ©2005 HYSTER COMPANY
See Service Manual
for service procedures.
06/2005
UNIT CODE A214
EUROPE
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
F (continued)
FORKS
HOOK TYPE ................................................................................................................................................. 12-10
PIN TYPE ........................................................................................................................................................ 12-8
FRONT DRIVE GEAR COVER
TIER I ENGINE ................................................................................................................................................. 2-8
FRONT GEAR COVER
TIER II ENGINE .............................................................................................................................................. 2-72
FRONT GEAR TRAIN COVER
TIER II ENGINE .............................................................................................................................................. 2-49
FUEL DRAIN
TIER I ENGINE ................................................................................................................................................. 2-9
FUEL FILTER
TIER I ENGINE ............................................................................................................................................... 2-14
TIER II ENGINE .............................................................................................................................................. 2-63
FUEL FILTER PLUMBING
TIER II ENGINE
⇒ S/N A214E-01950A ................................................................................................................................. 2-65
S/N A214E-01951A ⇒ ................................................................................................................................. 2-66
FUEL INJECTION PUMP
TIER II ENGINE .............................................................................................................................................. 2-67
FUEL PUMP MOUNT
TIER II ENGINE .............................................................................................................................................. 2-68
FUEL SHUT-OFF VALVE
TIER I ENGINE ............................................................................................................................................... 2-16
FUEL SYSTEM
TIER I ENGINE ................................................................................................................................................. 3-2
TIER II ENGINE ................................................................................................................................................ 3-6
G
GEAR HOUSING
TIER II ............................................................................................................................................................. 2-73
GENERAL TRUCK ............................................................................................................................................... 1-2
H
HEADER HOSE
EMPTY CONTAINER HANDLER
⇒ S/N A214E-1578 .................................................................................................................................. 11-118
S/N A214E01963A ⇒ ............................................................................................................................... 11-124
S/N A214E1579 ⇔ S/N A214E01962A ..................................................................................................... 11-120
TWO STAGE VISTA ...................................................................................................................................... 10-28
HEATER ............................................................................................................................................................. 1-40
HEATER CONTROL ........................................................................................................................................... 1-44
HEATER PLUMBING
TIER I ENGINE ............................................................................................................................................... 2-25
HOOD
EMPTY CONTAINER HANDLER .................................................................................................................... 1-34
FORK LIFT TRUCK ........................................................................................................................................ 1-36
HYDRAULIC
CONTROL VALVE
©2005 HYSTER COMPANY v
See Service Manual
for service procedures.
UNIT CODE A214
EUROPE 06/2005
TABLE OF CONTENTS (Continued)
DESCRIPTION PAGE
H (continued)
ATTACHING PARTS .................................................................................................................................... 9-40
MAIN ........................................................................................................................................................... 9-42
DIRECTIONAL CONTROL VALVE
EMPTY CONTAINER HANDLER ................................................................................................................ 9-46
HYDRAULIC CONTROL
⇒ S/N A214E1842Z ........................................................................................................................................ 9-32
S/N A214E1843Z ⇒ ........................................................................................................................................ 9-36
HYDRAULIC LINES
AUXILIARY
FORK LIFT TRUCK ..................................................................................................................................... 9-29
CONTROL VALVE .......................................................................................................................................... 9-26
⇒ S/N A214E-1806 ...................................................................................................................................... 9-20
S/N A214E-1807 ⇒ ...................................................................................................................................... 9-24
LIFT
FORK LIFT TRUCK ..................................................................................................................................... 9-30
SUPPLY AND RETURN
EMPTY CONTAINER HANDLER .................................................................................................................. 9-4
FORK LIFT TRUCK
D/B 12/2002 ⇒ ......................................................................................................................................... 9-16
⇒ D/B 12/2002 ......................................................................................................................................... 9-12
HYDRAULIC PILOT CONTROL SUPPLY VALVE
EMPTY CONTAINER HANDLER .................................................................................................................... 9-54
HYDRAULIC PILOT CONTROL VALVE
EMPTY CONTAINER HANDLER .................................................................................................................... 9-52
HYDRAULIC PUMP ............................................................................................................................................ 9-58
HYDRAULIC RELIEF VALVE
TILT
⇒ S/N A214E02029B ................................................................................................................................... 9-56
HYDRAULIC SOLENOID VALVE
LIFT AND LOWERING INTERRUPT
EMPTY CONTAINER HANDLER
S/N A214E01752X ⇒ ............................................................................................................................... 9-50
HYDRAULIC SOLENOID VALVE ATTACHING PARTS
LIFT AND LOWERING INTERRUPT
EMPTY CONTAINER HANDLER
S/N A214E01752X ⇒ ............................................................................................................................... 9-48
HYDRAULIC SYSTEM
EMPTY CONTAINER HANDLER
SHEET 1 OF 2
⇒ S/N A214E-1806 ................................................................................................................................ 11-26
SHEET 2 OF 2
⇒ S/N A214E-1806 ................................................................................................................................ 11-28
SERIES 582
S/N A214E02078B ⇒ ............................................................................................................................... 11-106
SERIES 588
S/N A214E02078B ⇒ ............................................................................................................................... 11-108
SPREADER 572
S/N A214E-1807 ⇒ .................................................................................................................................... 11-38
SPREADER 573
S/N A214E-1807 ⇒ .................................................................................................................................... 11-42
vi ©2005 HYSTER COMPANY
See Service Manual
for service procedures.
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