CROWN Lift Truck SC3000 SC 3000 Parts Part Manual

Parts Manual Ersatzteilhandbuch Manual de pièces detachés SC3000 Series

Printed in Germany TABLE OF CONTENT

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01/99 TABLE OF CONTENT Printed in Germany DESCRIPTION PAGE ID NUMBER Table of Content ............................................................................................................................ IDX -2230-001 Safety ............................................................................................................................................. MA -2230-001 Introduction .................................................................................................................................... ITD -2230-001 Lubrication ..................................................................................................................................... M1.1 -1710-002 Electrical Diagrams ....................................................................................................................... DIA -2230-001 Hydraulic Schematic ..................................................................................................................... HYD -2230-001 SECTION 1 POWER UNIT PARTS / COVERS Covers (Instrumentation) ................................................................................................................... 1.0 -2230-025 Drive wheel ...................... (Pneumatic 1.25/1.6t) .............................................................................. 1.5 -2230-001 Drive wheel ...................... (Super Elastic 1.8t) .................................................................................. 1.5 -2230-075 Drive wheel ...................... (Super Elastic 1.25/1.6t) .......................................................................... 1.5 -2230-125 Drive wheel ...................... (Cushion) ................................................................................................. 1.5 -2230-175 Drive wheel ...................... (Super Elastic 1.25/1.6t-Non-Marking) ..................................................... 1.5 -2230-185 Drive wheel ...................... (Super Elastic 1.8t-Non-Marking) ............................................................. 1.5 -2230-195 Steer wheel ..................... (Pneumatic 1.25/1.6t) .............................................................................. 1.5 -2230-200 Steer wheel ..................... (Super Elastic) ......................................................................................... 1.5 -2230-275 Steer wheel ..................... (Super Elastic-Non-Marking) .................................................................... 1.5 -2230-285 Steer wheel ..................... (Cushion) ................................................................................................. 1.5 -2230-325 Seat ................................................................................................................................................. 1.7 -2230-025 Rear Mirror ....................................................................................................................................... 1.9 -2230-001 SECTION 2 HYDRAULIC PARTS Tube-/Hose Layout ........................................................................................................................... 2.1 -2230-025 Control valve linkage ........ (two/three/four functions) .......................................................................... 2.2 -2230-125 Control levers ................................................................................................................................... 2.2 -2230-150 Hydraulic tank .................................................................................................................................. 2.3 -2230-025 Hydraulic TL mast ............................................................................................................................ 2.4 -2230-001 Hydraulic accessories TL mast ........................................................................................................ 2.5 -2230-025 Hydraulic TF mast ............................................................................................................................ 2.6 -2230-001 Hydraulic accessories TF mast ........................................................................................................ 2.7 -2230-001 Hydraulic TT mast ............................................................................................................................ 2.8 -2230-025 Hydraulic accessories TT mast ........................................................................................................ 2.9 -2230-025 Valve bank ....................... (three functions) ....................................................................................... 2.10 -2230-001 Valve bank ....................... (four functions) ......................................................................................... 2.10 -2230-050 Pump ............................................................................................................................................... 2.12 -2230-001 Pump motor ..................................................................................................................................... 2.13 -2230-001 Pump motor and Pump .................................................................................................................... 2.13 -2230-025 SECTION 3 DRIVE UNIT PARTS Drive unit .......................................................................................................................................... 3.1 -2230-025 Drive motor ....................................................................................................................................... 3.3 -2230-001 SECTION 4 ELECTRICAL PARTS Contactor panel ............... (Contactors & Controllers) ....................................................................... 4.1 -2230-025 Contactor panel ............... (Bus Bars & Cables) ................................................................................ 4.1 -2230-027 Contactor panel ............... (Bus Bars,Cables & Fuses) ..................................................................... 4.1 -2230-029 Direction contactor ........................................................................................................................... 4.4 -2230-001 Line contactor .................................................................................................................................. 4.4 -2230-050 IDX - 2230 - 001

01/99 Printed in Germany TABLE OF CONTENT DESCRIPTION PAGE ID NUMBER Regenerative braking contactor ........................................................................................................ 4.4 -2230-100 Accelerator ...................................................................................................................................... 4.6 -2230-025 Emergency disconnect/Battery connector ........................................................................................ 4.7 -2230-001 Working light .................................................................................................................................... 4.10 -2230-001 Light rear .......................................................................................................................................... 4.10 -2230-025 Reverse alarm .................................................................................................................................. 4.10 -2230-050 Flashing beacon ............................................................................................................................... 4.10 -2230-075 Horn ................................................................................................................................................. 4.13 -2230-001 SECTION 5 BRAKE PARTS Brake pedal ...................................................................................................................................... 5.5 -2230-025 Brake ............................................................................................................................................... 5.6 -2230-025 Parking brake ................................................................................................................................... 5.7 -2230-025 SECTION 6 STEERING Steer axle ......................................................................................................................................... 6.6 -2230-025 Steer axle / Potentiometer ................................................................................................................ 6.6 -2230-050 Steering column ............................................................................................................................... 6.7 -2230-025 SECTION 7 MAST / LIFT STRUCTURE PARTS TL mast ............................................................................................................................................ 7.1 -2230-025 Lift chain TL mast ............................................................................................................................. 7.2 -2230-001 TF mast ........................................................................................................................................... 7.3 -2230-001 Lift chain TF mast ............................................................................................................................ 7.4 -2230-001 TT mast ............................................................................................................................................ 7.5 -2230-025 Lift chain TT mast ............................................................................................................................. 7.6 -2230-025 Fork carriage ................... (1.25/1.6t) ................................................................................................ 7.7 -2230-001 Fork carriage ................... (1.8t) ........................................................................................................ 7.7 -2230-050 Side Shift ......................................................................................................................................... 7.7 -2230-175 Integrated Side Shift ........ TL (1.25/1.6t) ........................................................................................... 7.7 -2230-225 Integrated Side Shift ........ TF/TT (1.25/1.6t) ...................................................................................... 7.7 -2230-275 Integrated Side Shift ........ TL (1.8t) ................................................................................................... 7.7 -2230-325 Integrated Side Shift ........ TF/TT (1.8t) .............................................................................................. 7.7 -2230-375 Load backrest .................................................................................................................................. 7.10 -2230-001 Yoke ................................................................................................................................................ 7.11 -2230-025 SECTION 8 CYLINDER PARTS Lift cylinder TL/TT mast .................................................................................................................... 8.1 -2230-025 Lift cylinder TF mast ......................................................................................................................... 8.2 -2230-025 Free lift cylinderTF/TT mast .............................................................................................................. 8.3 -2230-025 Tilt cylinder ...................................................................................................................................... 8.6 -2230-001 SECTION 10 MISCELLANEOUS SERVICE INFORMATION Labels and decals ............................................................................................................................ 10.9 -2230-001 IDX - 2230 - 002

Printed in Germany SAFETY

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Printed in Germany 1 01/99 SAFETY MA-2230-001 OPTION Safety Symbols used in the Manual To help guide you through the manual and to highlight particular danger areas, we have used graphic illustra- tions: DANGER This symbol indicates life-threatening risks ● Failure to comply with this notice may result in severe or fatal injuries to yourself or other people. WARNING This symbol indicates the risk of serious injury and/or serious material damage. ● Failure to comply with this notice may result in severe injuries to yourself or other people and/or serious material damage. CAUTION This symbol indicates the risk of minor injury and/or minor material damage. ● Failure to comply with this notice may result in minor injuries to yourself or other people and/or minor material damage. INFORMATION Contains additional information with supplementary notes and hints. OPTION These items relate to optional features not supplied with the standard version. General Maintenance and Repair Safety Notes DANGER Read the safety notices in the truck Maintenance and Operator's Manuals. ● Failure to do so could result in severe or fatal injuries to maintenance personnel and/or other persons. Motorised vehicles can be dangerous if maintenance and service are neglected. For this reason maintenance and inspections must be carried out at regular short intervals by trained personnel working to approved company guidelines. Maintenance and Repair 1. Maintenance work must only be carried out in accordance with the test and maintenance program contained in the present Maintenance Manual and any applicable service notices. 2. Only qualified and authorised personnel may carry out work on the truck. 3. Always keep fire extinguishers in good working condition. Do not approach fluid levels or leaks with a naked flame. 4. To clean, use a non flammable, non combustible cleaning solution which is groundwater-neutral. Only carry out cleaning with an oil separator. Protect the electrical system from dampness. 5. Keep the service area clean, dry and well-ventilated. 6. Do not allow oil to penetrate the ground or enter the draining system. Used oil must be recycled. Oil filters and desiccants must be treated as special waste products. Relevant applicable regulations must be followed. 7. Neutralise and thoroughly rinse any spilled battery fluid immediately. 8. Keep the truck clean. This will facilitate the location of loose or faulty components. 9. Make sure that capacity and data plates, warnings and labels are legible at all times.

Printed in Germany 2 01/99 SAFETY MA-2230-002 10. Alterations or modifications by the owner or operator are not permitted without the express written authorisation from Crown. 11. Only use original Crown spare parts to ensure the reliability, safety and suitability of the Crown truck. Before Leaving the Truck Stop the truck. Lower the fork carriage fully. Apply the parking brake. Turn off the travel switch and remove the key. Block all wheels when parking on an uneven surface. Before Carrying out Work on the Truck Raise the truck to free the drive wheel. Press the Emergency Stop button and disconnect the battery. Prevent the truck from rolling away. Before carrying out work on the hoist frame, the lift mast or on the fork carriage: Block these parts according to maintenance instructions in order to prevent them from dropping. Only carry out operational testing when there is sufficient room to manoeuvre, to avoid the risk of injury to yourself and others. Before Operating the Truck Check the safety devices. Get into the driver's seat. Check the operation of the lifting device, travel direction switch, speed control, steering, warning devices and brakes. Warnings and Labels on the Truck During regular maintenance check that the warnings and labels on the truck are complete and legible. Clean any illegible labels. Replace any faulty or missing labels. The order and meaning of the warnings and labels on the truck are described on pages 10.9-2230-001, -002, -025 and -026 in the present manual.

Printed in Germany INTRODUCTION

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CROWN Lift Truck SC3000 SC 3000 Parts Part Manual

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