CLARK EC 90, EC 120 Forklift Service Repair Manual

This is a comprehensive Service Repair Manual for the Clark EC 90, EC 120 Forklift. It contains detailed information about maintenance, assembly, disassembly, and servicing of the Clark EC 90, EC 120 Forklift.

Models Covered:

• Clark EC 90 Forklift
• Clark EC 120 Forklift

Table of Contents:

• SA SAFE MAINTENANCE
  • 1. Safety
  • 2. Lifting, Jacking, and Blocking
  • 3. Towing
• PS PERIODIC SERVICE
  • 1. Maintenance Schedule
  • 2. Planned Maintenance
  • 3. PM Inspection Form
• 12 BATTERY
  • I. Battery Service
• 13 WIRING, SWITCHES, AND INSTRUMENTS
  • 1. Electrical Diagrams
  • 2. General Electrical Service Tips
  • 3. Switches and Sensors
  • 4. Instrument Panel
• 16 ELECTRIC MOTORS
  • 1. Specifications and Description
  • 2. Inspection and Troubleshooting
  • 3. Drive Motor Overhaul
  • 4. Lift Pump Motors Overhaul
  • 5. Steer Pump Motor Overhaul
• 19 MOTOR CONTROLS
  • 1. Specifications and Description
  • 2. Maintenance and Checks
  • 3. Control Panel Removal and Replacement
  • 4. Contactors Overhaul
  • 5. EV-200LX Handset Operation Supplement
  • 6. EV-288 LX Status Codes Supplement
• 20 DRIVE AXLE
  • I. Specifications and Description
  • 2. Troubleshooting
  • 3. Removal and Installation
  • 4. Overhaul General Practices
  • 5. Drive Axle Ends Overhaul
  • 6. Differential Adaptor Overhaul
  • 7. Differential Overhaul
• 22 WHEELS AND TIRES
  • 1. Specifications and Description
  • 2. Cushion Wheels & Tires
• 23 BRAKE SYSTEM
  • I. Specifications and Description
  • 2. Service Brake Troubleshooting
  • 3. Pedal and Linkage Adjustment
  • 4. Brake System Bleeding
  • 5. Master Cylinder Service
  • 6. Service Brake Overhaul
  • 7. Seat Brake Service
• 25126 STEER SYSTEM
  • 1. Specifications and Description
  • 2. Troubleshooting
  • 3. Relief Pressure Check and Adjustment
  • 4. Column Removal and Replacement
  • 5. Steering Gear Overhaul
  • 6. Steer Pump Overhaul
  • 7. Steer Axle Service
  • 8. Steer Cylinder Overhaul
• 29/30 MAIN HYDRAULIC SYSTEM
• 32 TILT CYLINDERS
  • 1. Specifications and Description
  • 2. Checks and Adjustments
  • 3. Mounting and Overhaul
  • 4. Tilt Lock Valve
• 34 UPRIGHTS
  • 1. Upright Removal and Replacement
  • 2. Lift Chain Inspection and Service Guidelines
• 38 COUNTERWEIGHT AND CHASSIS
  • 1. Counterweight Removal and Installation
  • 2. Overhead Guard Removal and Installation
  • 3. Seat and Sheet Metal R&R
• 40 SPECIFICATIONS
  • 1. Nameplate and Decals
  • 2. General Specifications
  • 3. Hydraulic Fitting Tightening Procedure
  • 4. Specifications and Description
  • 5. Fluids and Filters
  • 6. Troubleshooting
  • 7. Pressure Checks and Adjustments
  • 8. Main Pumps Overhaul
  • 9. Main Control Valve Removal and Overhaul

Model Specification: Clark EC 90, EC 120 Forklift
Language: English
Total Pages: 324
File Format: .PDF
Requirements: Adobe Reader
ZOOM IN/OUT: YES
Printable: YES
Compatible: All Versions of Windows & Mac

This manual contains information, data, specs, diagrams, actual real photo illustrations, and schemes for diagnosing, repairing, and maintaining Clark machinery. It is suitable for both professional mechanics and DIY enthusiasts.

All manuals are compatible with Windows 7, Vista 32 and 64, XP, ME, 98, NT, 2000, and Mac.

Upon receipt of your payment, you can find, print, use, and dispose of the manual. It contains numerous pictures and diagrams, and all pages are printable, making it convenient for use in the garage or workshop. By following the step-by-step instructions, it is easy for any skill level to save money by doing their own repairs.