BT CBE 4.0, 4.5, 5.0 AC Power Forklift Cargo Range Service Repair Workshop Manual

CBE 4 . 0 4 . 5 5 . 0 Service Manual Cargo Range CARGO 4.0

SERVICE MANUAL Electric 4,0 - 4,5 - 5,0 t A.C. VERSION CESAB CARRELLI ELEVATORI S. p. A. reserves all rights of reproduction of this handbook The text and the numbering system may not be used in other printed matter, reprinted or translated, whether entirely or in part, without written authorization from CESAB reserves the right to make any necessary modifications without obligation to promptly update this handbook. Copyright by CESAB CARRELLI ELEVATORI S. p. A.

SERVICE MANUAL Electric 4,0 - 4,5 - 5,0 t A.C. VERSION INDEX DATA SHEET page6 DRIVER’S PLACE page 8 Load handling commands page 9 DASHBOARD page10 BATTERY COVER AND REAR COMPARTMENT page 11 TRUCK LOAD CAPACITY page12 TRACTION UNIT page13 Disssemble the reduction unit page14 Oil change page15 BRAKES page16 Service brake system page16 Parking brake system page18 ELECTRIC MOTORS page19 WHEELS/TYRES page20 STEERING GROUP page21 Steering axle page22 Bearing adjustment page23 HYDRAULIC SYSTEM page24 Hydraulic system -lever control version page24 Hydraulic diagram -lever control version page25 Hydraulic control valves -lever control version page26 Lifting equipment oil and filter page27 MAST GROUP page28 Triplex mast section page29 Mast lubrication and settings page30 Description of the cylinder component parts page32 Checking the chains page34 Checking the forks - Mast tilting setting page35 ELECTRIC COMPONENTS DESCRIPTION page36 Battery and battery charger page37 TRUCK LIFTING page38

SERVICE MANUAL Electric 4,0 - 4,5 - 5,0 t A.C. VERSION TABLES page 39 Oil and grease specifications - Tyre pressure tightening torques page 39 Running in maintenance table page40 Maintenance table page41 ELECTRICAL SECTION TECHNICAL FEATURES page45 Electrical motor feature page45 OPERATIONAL FEATURES page46 Diagnosis page47 General precaution page47 Protection page48 GENERAL DESCRIPTION OF FUNCTION OF THE CONSOLE page49 Console description page50 ELECTRIC COMPONENTS LAY-OUT page51 Components panel description page52 ELECTRICAL CIRCUIT CONNECTION -traction unit AC3T and lifting unit AC3P page53 ELECTRIC MOTORS ENCODER page 55 ACCELERATOR POTENTIOMETER CONFIGURATION page56 LIFTING POTENTIOMETER CONFIGURATION page57 PARAMETER CHANGE FUNCTION page 58 Traction unit AC3T page 58 Lifting unit AC3P page 58 TESTER FUNCTION page 59 Traction unit AC3T page 59 Lifting unit AC3P page 60 ALARMS FUNCTION page 61 Traction unit AC3T page 61 Lifting unit AC3P page 62 PARAMETER SETTING TABLE page 63 Traction unit AC3T page 63 Lifting unit AC3P page 64

SERVICE MANUAL Electric 4,0 - 4,5 - 5,0 t A.C. VERSION TECHNICAL DATA

SERVICE MANUAL Electric 4,0 - 4,5 - 5,0 t A.C. VERSION

SERVICE MANUAL Electric 4,0 - 4,5 - 5,0 t A.C. VERSION PEDALS FOOT DRIVE DIRECTION (Standard version) - Forward direction (D) - Backward direction (E) - Service brake pedal (C) - Parking and emergency brake pedal (A) - Parking brake release lever (B) G A D C B E DRIVE DIRECTION LEVER ON STEERING COLUMN (Alternative version) Direction selector lever (F) 1 Forward direction 0 Neutral 2 Backward direction Single drive pedal (G) Emergency push button (P) Battery connector (H) Inside the battery cover o 1 0 2 F P H

SERVICE MANUAL Electric 4,0 - 4,5 - 5,0 t A.C. VERSION LEVER VERSION (A) FINGERTIPS VERSION(B) FUTURE CONFIGURATION MINI JOYSTICK VERSION (C) FUTURE CONFIGURATION LOAD HANDLING COMMANDS There can be three types of commands for load handling All the functions will be explained on the "LIFTING GROUP" paragraph A B C

SERVICE MANUAL Electric 4,0 - 4,5 - 5,0 t A.C. VERSION DASHBOARD CONTROLS 1) Battery charge indicator This consists of 3 green LEDS, 4 orange LEDS and 3 red LEDs, With battery charged the right green LED becomes on and while the battery discharges, the LEDS will be separately on from right side to left side. When the battery is 80% discharged, the first red LED on the left begins to flash showing that the battery must be recharged (reserve). At the same time, the warning light (11) comes ON. 2) Parking brake ON warning light 3) Brake fluid low warning light 4) Lifting motor temperature warning light lights up when the temperature is 150°C 9) Electronic hour meter It is activated by insertion of the ignition key. It shows the hours and the tenth 10)Drive motor temperature warning light lights up when the temperature is 150°C DASHBOARD 1 2 3 4 9 10 1) Battery charge indicator 2) Parking brake ON warning light 3) Low brake fluid level warning light 4) Lifting motor temperature warning light 5) Not used 6) Not used 7) Not used 9) Electronic hour meter 10) Drive motor temperature warning light 11) Not used 12) Dead man device warning light 13) Not used 14) Drive diagnostics 15) Lifting diagnostics 7 6 1 2 3 5 4 11 12 13 14 15 9 10

You're Reading a Preview

BT CBE 4.0, 4.5, 5.0 AC Power Forklift Cargo Range Service Repair Workshop Manual

Description

Reviews

Q&A

Recently Viewed