CBE
2 . 5
3 . 0
3 . 0L
3 . 5
Service Manual
Cargo Range
SERVICE MANUAL
page 3
Electric
2,5 - 3,0 - 3,5 t
reserves all rights of reproduction of this handbook
The text and the numbering system may
not be used in other printed matter, reprinted
or translated, whether entirely or in part, without
written authorization from
CESAB reserves the right to make any necessary
modifications without obligation to promptly update
this handbook.
Copyright by
CESAB
CARRELLI ELEVATORI S. p. A.
BOLOGNA’S FACTORY, AFTER SALES SERVICE
SERVICE MANUAL
page 4
2,5 - 3,0 - 3,5 t
Electric
MECHANICAL SECTION
DATA SHEET page 6-7
DRIVER’S PLACE page 8-9
DASHBOARD page10-11
TRUCK LOAD CAPACITY page12
TRACTION UNIT page13
Disassemble the reduction unit page14
Oil change page15
BRAKES page16
Service brake system page16
Service brake function description page 17
Parking brake system page 18
ELECTRIC MOTORS page19
WHEELS/TYRES page 20
STEERING GROUP page 21
Bearing adjustment page 21
Power steering description and maintenance page 22
Filter and power steering oil page 22
Steering axle page 23
LIFTING UNIT page 24
Hydraulic control valves page 24
Hydraulic system diagram page 25
MASTS page 26
Triplex mast section page 27
Mast lubrication and settings page 28-29
MAST LIFTING UNITS page 30
Description of the cylinder component parts page 31
Checking the chains page 32
Checking the forks page 33
Mast tilting setting page 33
SERVICE MANUAL
page 5
Electric
2,5 - 3,0 - 3,5 t
ELECTRICAL SYSTEM page 34
Components Description page 34
Accelerator pedal page 34
Battery and battery charger page 35
TRUCK LIFTING page 36
TABLES page 37
Oil and grease specifications page 37
Tyre pressure tightening torques page 37
Running in maintenance table page 38
Maintenance table page 39-41
ELECTRICAL SECTION
TECHNICAL FEATURES page 43
FUNCTIONAL PERFORMANCES page 44
Protection page 45
General precautions page 46
GENERAL DESCRIPTION OF FUNCTION OF THE CONSOLE page 47
CONSOLE DESCRIPTION page 48
ELECTRONIC CONTROL PANEL LAYOUT page 49
POWER CIRCUIT DIAGRAM page 50
OPERATING CURRENT DIRECTION page 51-52
INPUT CONNECTION page 53
TRACTION POTENTIOMETER page 54
LIFTING POTETNTIOMETER page 55
PARAMETER CHANGE DESCRIPTION page 56
TESTER MENU DESCRIPTION page 57
ALARMS MENU DESCRIPTION page 58-59
ADJUSTMENTS TABLE page 60
SERVICE MANUAL
page 6
2,5 - 3,0 - 3,5 t
Electric
SERVICE MANUAL
page 7
Electric
2,5 - 3,0 - 3,5 t
SERVICE MANUAL
page 8
2,5 - 3,0 - 3,5 t
Electric
DRIVE DIRECTION LEVER ON STEERING
COLUMN (Alternative version)
Direction selector lever (F)
1 Forward direction
0 Neutral
2 Backward direction
Single drive pedal (G)
Key (H)
Emergency push button (P)
PEDALS
FOOT DRIVE DIRECTION
(Standard version)
- Forward direction (D)
- Backward direction (E)
- Service brake pedal (C)
- Parking and emergency brake pedal (A)
- Parking brake release lever (B)
1
o
2
F
o
A D C B E
P H
G
SERVICE MANUAL
page 9
Electric
2,5 - 3,0 - 3,5 t
J
H
I
N
M
L
K
Battery cover lifting
Press the lever ( J), lift the cover using the appropriate
handle (I); complete lifting is facilitated by the use
of an air spring.
After opening the battery cover, it is possible to
remove the rear compartment cover.
Levers unit
K) Lifting control lever
L ) Tilting control lever
M) Sideshift control lever
N) Device control lever (optional)
Battery connector (H)
Inside the battery cover
SERVICE MANUAL
page 10
2,5 - 3,0 - 3,5 t
Electric
7 6 1 2 3 5 4
11 12 13 14 15 9 10 16
1
2
3
4
6
9
5
10
DASHBOARD CONTROLS
1) Battery charge indicator
This consists of 3 green LEDS, 4 orange LEDS and 3 red LEDs,
With battery charged the right green LED becomes on and while
the battery discharges, the LEDS will be separately on from
right side to left side.
When the battery is 80% discharged, the first red LED on the
left begins to flash showing that the battery must be recharged
(reserve). At the same time, the warning light (11) comes ON.
2) Parking brake ON warning light
3) Brake fluid low warning light
4) Lifting motor temperature warning light
lights up when the temperature is 150°C
5) Worn lifting motor brushes warning light (see chapter “DRIVE
AND LIFTING MOTOR BRUSHES”)
6) Worn drive motor brushes (see chapter “DRIVE AND LIFTING
MOTOR BRUSHES”)
9) Electronic hour meter
It is activated by insertion of the ignition key.
It shows the hours and the tenth
10)Drive motor temperature warning light
lights up when the temperature is 150°C
1) Battery charge indicator
2) Parking brake ON warning light
3) Low brake fluid level warning light
4) Lifting motor temperature warning light
5) Worn lifting motor brushes warning light
6) Worn drive motor brushes
7) Not used
9) Electronic hour meter
10) Drive motor temperature warning light
11) Control valves functions locked due to flat battery (no connected)
12) Dead man device warning light
13) Electronic control unit temperature warning light
14) Drive and lifting diagnostics led (see electrical section)
15) Not used
16) Not used
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BT Cargo Range Electric Forklift Truck CBE 2.5, CBE 3.0, CBE 3.0L, CBE 3.5 Workshop Service Manual
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Description
Illustrated Factory Workshop Service Manual for BT Cargo Range Electric Forklift Truck Type CBE is a comprehensive source of information for professionals and DIY enthusiasts. This manual contains high-quality images, circuit diagrams, and detailed instructions for operating, maintaining, and repairing your forklift truck.
Covered models:
- CBE 2.5
- CBE 3.0
- CBE 3.0L
- CBE 3.5
Specifications:
- Format: PDF, 75 Pages
- Language: English
Contents:
- MECHANICAL SECTION
- DATA SHEET
- DRIVERS PLACE
- DASHBOARD
- TRUCK LOAD CAPACITY
- TRACTION UNIT
- Disassemble the reduction unit
- Oil change
- BRAKES
- Service brake system
- Service brake function description
- Parking brake system
- ELECTRIC MOTORS
- WHEELS/TYRES
- STEERING GROUP
- Bearing adjustment
- Power steering description and maintenance
- Filter and power steering oil
- Steering axle
- LIFTING UNIT
- Hydraulic control valves
- Hydraulic system diagram
- MASTS
- Triplex mast section
- Mast lubrication and settings
- MAST LIFTING UNITS
- Description of the cylinder component parts
- Checking the chains
- Checking the forks
- Mast tilting setting
- ELECTRICAL SYSTEM
- Components Description
- Accelerator pedal
- Battery and battery charger
- TRUCK LIFTING
- TABLES
- Oil and grease specifications
- Tyre pressure tightening torques
- Running in maintenance table
- Maintenance table
- ELECTRICAL SECTION
- TECHNICAL FEATURES
- FUNCTIONAL PERFORMANCES
- Protection
- General precautions
- GENERAL DESCRIPTION OF FUNCTION OF THE CONSOLE
- CONSOLE DESCRIPTION
- ELECTRONIC CONTROL PANEL LAYOUT
- POWER CIRCUIT DIAGRAM
- OPERATING CURRENT DIRECTION
- INPUT CONNECTION
- TRACTION POTENTIOMETER
- LIFTING POTETNTIOMETER
- PARAMETER CHANGE DESCRIPTION
- TESTER MENU DESCRIPTION
- ALARMS MENU DESCRIPTION
- ADJUSTMENTS TABLE
