JLG Scissor Lifts 1930ES, 2030ES,2630ES, 2646ES&3246ES Global Illustrated Master Parts List Manual ! (P/N 312124
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3121248 1930ES/2030ES/2630ES/2646ES/3246ES 3
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TABLE OF CONTENTS
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SECTION 1 - FRAME........................................................................................................................................................................... 9
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT
MACHINES) (SN 0200152825 through 0200170584, SN 1200008481 through 1200015158) ....................................................... 10
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT
MACHINES) (SN 0200170585 through 0200198014, SN 1200015159 through 1200025020)....................................................... 14
FIGURE 1-3. WHEEL DRIVE ASSEMBLY ..................................................................................................................................... 18
FIGURE 1-4. DRIVE MODULE AND OTHER FRAME MOUNTED COMPONENTS...................................................................... 24
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)................................................................... 28
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) ................................................................................ 32
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER) .................................................. 36
FIGURE 1-8. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON ANSI AND CSA SPEC
MACHINES) ................................................................................................................................................................................... 40
FIGURE 1-9. LADDERS, BEACON LIGHT AND ROTARY SENSOR COVER INSTALLATION .................................................... 42
SECTION 2 - GROUND COMPONENTS........................................................................................................................................... 45
FIGURE 2-1. BATTERIES AND COVERS INSTALLATION ........................................................................................................... 46
FIGURE 2-2. GROUND CONTROL ASSEMBLY AND INSTALLATION ........................................................................................ 50
FIGURE 2-3. BRAKE DISCONNECT/RELEASE AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS
........................................................................................................................................................................................................ 54
SECTION 3 - SCISSOR ARMS .......................................................................................................................................................... 57
FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES ............................................................................................................ 58
FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES ............................................................................................................ 62
FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES ............................................................................................................ 66
FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES............................................................................................... 70
SECTION 4 - PLATFORM.................................................................................................................................................................. 75
FIGURE 4-1. PLATFORM INSTALLATION .................................................................................................................................... 76
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES .................................................................................................................. 80
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES ...................................................................................................... 84
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES .................................................................................................................. 86
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES .................................................................................................................. 90
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION ......................................................................................................... 94
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200152825 through 0200172401, SN 1200008481 through 1200015408) ................................................................................... 98
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200172402 through 0200198014, SN 1200015409 through 1200025020) ................................................................................. 100
FIGURE 4-9. WORKSTATION INSTALLATIONS......................................................................................................................... 102
FIGURE 4-10. PACKAGE INSTALLATION (1930ES/2030ES/2630ES) ....................................................................................... 104
FIGURE 4-11. PACKAGE INSTALLATION (2646ES/3246ES) .................................................................................................... 106
FIGURE 4-12. PANEL INSTALLATIONS ..................................................................................................................................... 110
FIGURE 4-13. QUIK WELDER INSTALLATION........................................................................................................................... 114
SECTION 5 - CYLINDER ................................................................................................................................................................. 117
FIGURE 5-1. LIFT CYLINDER ASSEMBLY ................................................................................................................................. 118
FIGURE 5-2. STEER CYLINDER ASSEMBLY ............................................................................................................................. 124
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 127
FIGURE 6-1. HYDRAULIC DIAGRAM.......................................................................................................................................... 128
SECTION 7 - ELECTRICAL ............................................................................................................................................................. 131
FIGURE 7-1. ELECTRICAL SCHEMATIC .................................................................................................................................... 132
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION ....................................................................................... 134
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION ......................................................................... 148
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION ......................................................................... 162
SECTION 8 - DECALS ..................................................................................................................................................................... 177
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ................................................................................................................... 178
TABLE OF CONTENTS
8 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) ............................................................................................... 184
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE AND JAPANESE SPECS) ................................................................ 192
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 197
FIGURE 9-1. MODEL ES STANDARD PARTS ............................................................................................................................ 198
FIGURE 9-2. MODEL ES VARIABLE PARTS ............................................................................................................................... 200
FIGURE 9-3. MODEL ES MAINTENANCE KITS .......................................................................................................................... 202
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 203
FIGURE 10-1. SPECIAL OPTIONS LIST ...................................................................................................................................... 204
PART NUMBER INDEX .................................................................................................................................................................... 209
SECTION 1 - FRAME
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 9
SECTION 1 - FRAME
SECTION 1 - FRAME
10 1930ES/2030ES/2630ES/2646ES/3246ES 3121248
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND
BELGIUM BUILT MACHINES) (SN 0200152825 through 0200170584, SN 1200008481 through
1200015158)
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This is a comprehensive parts manual for the JLG Scissor Lifts 1930ES, 2030ES, 2630ES, 2646ES, and 3246ES Global models. It provides step-by-step instructions and detailed exploded diagrams for easy viewing on your PC or Laptop. The manual covers all parts and is suitable for both professional mechanics and DIY enthusiasts.
- SECTION 1: FRAME
- SECTION 2: GROUND COMPONENTS
- SECTION 3: SCISSOR ARMS
- SECTION 4: PLATFORM
- SECTION 5: CYLINDERS
- SECTION 6: HYDRAULICS
- SECTION 7: ELECTRICAL
- SECTION 8: DECALS
- SECTION 9: RECOMMENDED SERVICE PARTS STOCK
- SECTION 10: SPECIAL OPTIONS LIST
- SECTION 11: PART NUMBER INDEX
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