JLG Scissor Lifts 1532E/1932E,2033E/2046E,2646E/2658E CE Illustrated Master Parts List Manual ! (P/N 3120847)
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Illustrated Parts Manual
Models
1532E/1932E
2033E/2046E
2646E/2658E
P/N
3120847
January 27, 2012
REVISION LOG
3120847 1532E/1932E/2033E/2046E/2646E/2658E A
Power Down Machines include machines built through S/Ns 34920 except those S/Ns listed below.
Gravity Down Machines include machines with S/Ns 33685, 33686, 33687, 33691, 33692, 33693, 33697, 33698,
33699, 33701 to 33707, 34044, 34049, 34141, 34142, 34143, 34172, 34173, 34174 and 34921 to present.
April 1997 Original Issue (Separated 3120838 Complete Manual into 3 Individual Manuals. Added
Gravity Down Machine components.)
June 1997 Change 1
Affected Pages:
Cover and Pages A and i
Section 1 Pages: 1-14, 1-15, 1-20, 1-21, 1-22 Blank, 1-23, 1-30
Section 2 Pages: 2-17/2-18 Blank
Section 4 Pages: 4-1, 4-28 to 4-35/4-36 Blank
Section 5 Pages: 5-3
Section 6 Pages: 6-6, 6-7
Section 7 Pages: 7-6, 7-7, 7-8, 7-10, 7-11, 7-12
Section 9 Pages: 9-1/9-2 Blank
Section 10 Pages: 10-1/10-2 Blank
May 1998 Revised
July 1, 1999 Revised
May 30, 2002 Revised
June 14, 2004 Revised
January 31, 2009 Revised
January 27, 2012 Revised
REVISION LOG
B 1532E/1932E/2033E/2046E/2646E/2658E 3120847
3120847 1532E/1932E/2033E/2046E/2646E/2658E i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 DRIVE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 DRIVE MOTOR ASSEMBLIES - WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-3 DRIVE MOTOR ASSEMBLIES - EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-4 AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . 1-14
1-5 AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . 1-18
1-6 JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) 1-20
1-7 JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES)1-24
1-8 FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) . . 1-28
1-9 FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) . 1-32
1-10 BATTERY CHARGER ASSEMBLIES - SINGLE VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . 1-38
1-11 BATTERY CHARGER ASSEMBLIES - DUAL VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . 1-40
1-12 BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT. . . . . . . . . . . . . . . . . . . . . . 1-42
SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 HYDRAULIC COMPONENTS AND COVER INSTALLATION - 1532E/1932E
(POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 HYDRAULIC COMPONENTS AND COVERS INSTALLATION -1532E/1932E
(GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 HYDRAULIC COMPONENTS AND COVERS INSTALLATION -2033E/2046E/
2646E/2658E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 HYDRAULIC COMPONENTS AND COVERS INSTALLATION -2033E/2046E/
2646E/2658E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-6 ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) . . . . . . . 2-18
2-7 BATTERY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) . . . . . . . . . 3-2
3-2 SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) . . . . . . . . . 3-6
3-3 SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) . . . . . . . . . . . 3-10
3-4 SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) . . . . . . . . . 3-14
3-5 SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) . . . . 3-18
3-6 SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) . . . . 3-22
3-7 SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) . . . . 3-26
3-8 SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES) . . . . 3-30
3-9 ARM GUARDS INSTALLATION - 1532E/1932E PRIOR TO S/N 30542 . . . . . . . . . . . . . 3-34
3-10 ARM GUARDS INSTALLATION - 2033E/2046E/2646E BUILT PRIOR TO S/N 30542
AND ALL 2658E BUILT PRIOR TO S/N 51216 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3-11 ARM GUARDS INSTALLATION - ALL 2658E BUILT S/N 51216 TO PRESENT . . . . . . 3-38
3-12 PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E/1932E/2033E/
2046E/2646E BUILT S/N 30542 TO PRESENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION . . . . . . . . . . . . . 4-2
4-2 HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS
(MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-3 HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS
(MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . 4-12
ii 1532E/1932E/2033E/2046E/2646E/2658E 3120847
FIGURE NO. TITLE PAGE NO.
TABLE OF CONTENTS
4-4 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS
(MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-5 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS
(MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . . . 4-24
4-6 PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4-7 CONTROLLER ASSEMBLY - OEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4-8 CONTROLLER ASSEMBLY - PQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES
BUILT PRIOR TO S/N 27181) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWERDOWN MACHINES
BUILT S/N 27181 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-4 LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN
MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-5 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN
MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN
MACHINES BUILT PRIOR TO S/N 26916) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-6 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN
MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN
MACHINES BUILT S/N 26916 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-7 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/2658E
GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-8 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 HYDRAULIC DIAGRAM (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 STANDARD ELECTRICAL DIAGRAM (POWER DOWN MACHINES) . . . . . . . . . . . . . . . 7-4
7-3 STANDARD ELECTRICAL DIAGRAM (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . 7-6
7-4 HARNESS AND CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES . . . . . . . . . . . . . 8-2
8-2 DECALS INSTALLATION - 1532E/1932E GRAVITY DOWN MACHINES . . . . . . . . . . . . 8-6
8-3 DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES . 8-12
8-4 DECALS INSTALLATION - 2033E/2046E/2646E/2658E GRAVITY DOWN MACHINES 8-18
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-1
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SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE
1-1 DRIVE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 DRIVE MOTOR ASSEMBLIES- WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-3 DRIVE MOTOR ASSEMBLIES- EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-4 AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-6 JLG POTHOLE PROTECTION SYSTEM INSTALLATIONS (POWER DOWN MACHINES) . . . 1-20
1-7 JLG POTHOLE PROTECTION SYSTEM INSTALLATIONS (GRAVITY DOWN MACHINES) . . 1-24
1-8 FRAME MOUNTED COMPONENTS INSTALLATIONS (POWER DOWN MACHINES) . . . . . . 1-28
1-9 FRAME MOUNTED COMPONENTS INSTALLATIONS (GRAVITY DOWN MACHINES) . . . . . 1-32
1-10 BATTERY CHARGER ASSEMBLIES - SINGLE VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
1-11 BATTERY CHARGER ASSEMBLIES - DUAL VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
1-12 BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
1-2 1532E/1932E/2033E/2046E/2646E/2658E 3120847
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FIGURE 1-1. DRIVE AND STEERING INSTALLATION
21
59
121
20
120
301
124
102
109A
109
202
107
103
125 116
113
114
104
152
105
115
117
108
119
301
53
19
52
51
9A
9
201 (1532E/1932E)
8
7 3
4
54
5
26
112
17
55
14
58
104
4
4
104
18
118
114
104
14
10
110
151
56
57
22
122
23
123
106
12
MODELS
1532E
1932E
2033E
MODELS
2046E
2646E
2658E
202 (2033E)
3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-3
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SECTION 1 FRAME
.
FIGURE 1-1. DRIVE AND STEERING INSTALLATION
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
DRIVE AND STEERING INSTALLATION - 1532E/1932E/ Ref.
2033E (STANDARD PARTS)
1 to 2 Not Used
3 0641826 Bolt 1/2"-13NC x 3 1/4" 8
4 4740453 Flatwasher 1/2" Special A/R
5 3311801 Nut 1/2"-13NC 8
6 0100011 Loctite #242 (Not Shown) A/R
7 3450406 Pin, Cotter 1/8" x 1 1/2" 2
8 3300255 Nut, Wheel 10
9 2780216 Hub 2
9A 7012613 Bolt, Wheel (5 Per Hub) 10
10 Steer Cylinder Assembly Options (See Section 5 for 1
Breakdown):
1683351 Prior to S/N 24267
1683428 S/N 24267 to Present
11 Not Used
12 2160002 Fitting, Grease (Prior to S/N 30800) 2
2160006 Fitting, Grease (S/N 30800 to S/N 42315) 2
2160008 Fitting, Grease (S/N 42315 to Present) 2
1120064 Cap, Grease Fitting A/R
13 Not Used
14 3450403 Pin, Cotter 1/8" x 3/4" 2
15 to 16 Not Used
17 0962013 Bushing, Fiberglide 2
18 3430824 Pin, Clevis 1
19 3780166 O-Ring 2
20 4740419 Washer, Thrust 2
21 1120417 Cap 2
22 0641611 Bolt 3/8"-16NC x 1 3/8" 2
23 4711600 Flatwasher 3/8" Narrow 2
24 to 25 Not Used
26 4761800 Lockwasher 1/2" (S/N 28527 to Present) 8
DRIVE AND STEERING INSTALLATIONS - 1532E/1932E2/
2033E (VARIABLE PARTS)
Ref.
0256636 1532E/1932E (Prior to S/N 36748) Ref. 10
0257567 1532E/1932E (S/N 36748 to Present) Ref. 7
0256635 2033E With Manually Operated Extension (Standard
Machines) (Prior to S/N 36748)
Ref. 9
0257568 2033E With Manually Operated Extension (Standard
Machines) (S/N 36748 to Present)
Ref. 6
0258882 2033E With Power Operated Extension (Standard
Machines)
Ref. 1
51 Tie-Rod Options: 1
3841322 1532E/1932E Prior to S/N 45299
3841387 1532E/1932E S/N 45299 to Present
3841321 2033E Prior to S/N 40773 1
3841379 2033E S/N 40773 to Present 1
52 Spindle Options: 2
4130336 1532E/1932E
4130329 2033E
1-4 1532E/1932E/2033E/2046E/2646E/2658E 3120847
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53 Spacer Options: A/R
Not Required 1532E/1932E 0
4566833 2033E 2
54 Drive Motor Assembly Options: 2
3160207 1532E/1932E Prior to S/N 36748 (See Figure 1-2 for
Breakdown)
3160219 1532E/1932E S/N 36748 to Present (See Figure 1-3 for
Breakdown)
3160214 2033E with Manually Operated Extension Built Prior to
S/N 36748 (See Figure 1-2 For Breakdown)
3160220 2033E with Manually Operated Extension Built S/N
36748 to Present (See Figure 1-3 For Breakdown)
3160208 2033E with Powered Operated Extension (See Figure
1-2 For Breakdown)
55 Pin, Clevis Options: 1
3430811 1532E/1932E
3430812 2033E
56 Bolt, Shoulder Options: 2
0630495 1532E/1932E Prior to S/N 28527
0630516 1532E/1932E S/N 28527 to Present
0630495 2033E
57 Spacer, Bushing Options: 2
0962014 1532E/1932E Prior to S/N 28527
0962085 1532E/1932E S/N 28527 to Present
0962014 2033E
58 Flatwasher 1
4711800 1532E/1932E
4740453 2033E
59 0100001 Adhesive (S/N 41485 to Present) A/R
DRIVE AND STEERING INSTALLATION - 2046E/2646E/ Ref.
2658E (STANDARD PARTS)
101 Not Used
102 4130332 Spindle 2
103 0641826 Bolt 1/2"-13NC x 3 1/4" 8
104 4740453 Flatwasher 1/2" Special 10
105 3311801 Nut 1/2"-13NC 8
106 0100011 Loctite #242 A/R
107 3450406 Pin, Cotter 1/8" x 1 1/2" 2
108 3300255 Nut, Wheel 10
109 2780216 Hub 2
109A 7012613 Bolt, Wheel (5 Per Hub) 10
110 Steer Cylinder Assembly Options (See Section 10-5 for 1
Breakdown):
1683351 Prior to S/N 24267
1683429 S/N 24267 to Present
111 Not Used
112 2160002 Fitting, Grease (Prior to S/N 30800) 2
2160006 Fitting, Grease (S/N 30800 to S/N 42315) 2
2160008 Fitting, Grease (S/N 42315 to Present) 2
1120064 Cap, Grease Fitting A/R
113 3430812 Pin, Clevis 1
114 3450403 Pin, Cotter 1/8" x 3/4" 2
FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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This comprehensive parts manual is designed for the JLG Scissor Lifts 1532E/1932E,2033E/2046E,2646E/2658E CE. It provides easy access to essential information for both professional mechanics and DIY enthusiasts. The manual includes step-by-step instructions, detailed exploded diagrams, and pictures to facilitate accurate and efficient completion of repair and maintenance tasks.
- SECTION 1: FRAME
- SECTION 2: GROUND COMPONENTS
- SECTION 3: SCISSOR ARMS
- SECTION 4: PLATFORM
- SECTION 5: CYLINDERS
- SECTION 6: HYDRAULICS
- SECTION 7: ELECTRICAL
- SECTION 8: DECALS
- SECTION 9: RECOMMENDED SERVICE PARTS STOCK
- SECTION 10: SPECIAL OPTIONS LIST
- SECTION 11: PART NUMBER INDEX
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