Hy-Brid Custom lift,HB1030,HB1430 manual

OPERATION, SAFETY, AND MAINTENANCE MANUAL Hy-Brid Scissors Lift Models HB 1030 HB 1430 Self-Propelled Aerial Work Platform

1 Foreword The purpose of this Operations and Safety Manual is to provide users with the instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift for its intended purpose, to position personnel and their necessary tools and materials. DANGER THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE. THE USER/OPERATOR SHOULD NOT ACCEPT OPERATING RESPONSIBILITY UNTIL THE MANUAL HAS BEEN READ AND UNDERSTOOD AS WELL AS HAVING OPERATED THE LIFT UNDER SUPERVISION OF AN EXPERIENCED AND QUALIFIED OPERATOR. BECAUSE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION, PROPER SAFETY PRACTICES ARE THE RESPONSIBILITY OF THE USER AND ALL OPERATING PERSONNEL. WARNING ANY MODIFICATION ON THIS MACHINE WITHOUT THE EXPRESS WRITTEN CONSENT OF THE MANUFACTURER IS PROHIBITED. If there is a question on application and/or operation, contact: Custom Equipment, Inc. 2647 Hwy 175 Richfield, WI 53076 USA Phone: 262-644-1300 Fax: 262-644-1320 SUPO-602 Revisions Rev 09: 4/24/09: Decal Location (DE603) Rev 10:6/22/09: Curved Railing, Slide Lock Rev (cover, p. 7, 12)

2 Lanyard Attachment Point Table of Contents PRODUCT DESCRIPTION ..................................................................................................................................................... 3 PURPOSE .................................................................................................................................................................................. 3 MACHINE SPECIFICATIONS .................................................................................................................................................... 3 SAFETY ..................................................................................................................................................................................... 4 SAFETY SYMBOLS ................................................................................................................................................................... 4 GENERAL RULES AND PRECAUTIONS ..................................................................................................................................... 4 SAFETY FEATURES .................................................................................................................................................................. 6 SAFETY AND CONTROL DECAL LOCATIONS .......................................................................................................................... 7 OPERATION ............................................................................................................................................................................. 9 UPPER CONTROLS ................................................................................................................................................................. 10 PRE-START INSPECTION ....................................................................................................................................................... 11 DRIVING AND STEERING ....................................................................................................................................................... 11 BRAKING ............................................................................................................................................................................... 12 ELEVATING AND LOWERING THE PLATFORM ..................................................................................................................... 12 EXTENDING THE SLIDE-OUT DECK...................................................................................................................................... 12 SHUTDOWN PROCEDURE ...................................................................................................................................................... 13 EMERGENCY LOWERING ...................................................................................................................................................... 14 MAINTENANCE..................................................................................................................................................................... 15 INSPECTION AND REGULAR MAINTENANCE CHECKLISTS .................................................................................................. 15 LUBRICATION ........................................................................................................................................................................ 19 TROUBLESHOOTING.............................................................................................................................................................. 19 REPLACEMENT PARTS .......................................................................................................................................................... 21 WARRANTY ........................................................................................................................................................................... 26 Fall Protection Notice The guardrail system around the perimeter of the platform is the fall protection system for self-propelled elevating work platforms per the American National Standards Institute ANSI/SIA A92.6 Standard. It is prohibited to use an Aerial Work Platform manufactured by Custom Equipment, Inc. with any portion, or all, of the guardrails removed. Lanyard anchorage points on this type of equipment are not required to conform to the applicable ANSI/SIA Standard. However, if anchorage points for lanyard attachments are required by site authorities, or other regulations, the anchorage points on all equipment manufactured by Custom Equipment, Inc. are recommended to be used for work positioning restraints of personnel only. Lanyard lengths are to be determined by operator/owner to restrict the operator to the confines within the guardrail system. WARNING USE OF FALL ARREST SYSTEMS ATTACHED TO ANCHORAGE POINTS ON EQUIPMENT MAY CAUSE MACHINE TO TIP, RESULTING IN SERIOUS INJURY OR DEATH.

3 Product Description Purpose Custom Equipment's Hy-Brid Scissors Lift is an aerial work platform designed for compact size, ease of operation, and operator safety. The purpose of the machine is to position personnel and their necessary tools and materials. Machine Specifications (Subject to Change) HB1030 HB1430 DIMENSIONS Working Height (maximum) 16 ft. 4.87 m 20 ft. 6.1 m Platform Height (maximum) 10 ft. 3 m 14 ft. 4.26 m Stowed Height 66.88 in. 1.7 m 71 in. 2.16 m Ground Clearance (Pothole Guard Stowed) 2 in. 5.08 cm 2.75 in. 7 cm Ground Clearance (Pothole Guard Engaged) 0.75 in. 1.9 cm 0.75 in. 1.9 cm Overall Width 30 in 0.76 m 30 in 0.76 m Overall Length 63.5 in. 1.61 m 63.5 in. 1.61 m Platform (Retracted, Inside) 25 in. x 60 in. 0.64 mx1.52 m 25 in. x 60 in. 0.64 mx1.52 m Slide-Out Deck Length 30 in. 0.76m 30 in. 0.76m Guard Rail Height 42 in. 1 m 42 in. 1 m Toe Board Height 4 in. .1 m 4 in. .1 m Platform Entrance 21 in. 0.53 m 25 in. 0.3 m Step Height NA NA 12 in. 0.3 m Wheel Base 51 in. 1.3 m 51 in. 1.3 m Wheel Track 23.63 in. 0.6 m 23.63 in. 0.6 m Turning Radius (Inside) 21 in. 0.53 m 21 in. 0.53 m Tire Size (Solid, Non-Marking)-Front 8 in. 20.3 cm 10 in. 25.4 cm Tire Size (Solid, Non-Marking)-Rear 10 in. 25.4 cm 10 in. 25.4 cm RATED LOAD Lift Capacity (Evenly Distributed): 750 lbs. 340.2 kg 670 lb. 304 kg. Slide-Out Deck Capacity 250 lbs 113.4 kg 250 lb. 113.4 kg. Horizontal/Manual Force 112.5 lb. 500 N 100.5 lb. 447 N FLOOR LOADING Machine Weight (Unloaded) (Approx.) 1275 lb. 578.kg 1650 lb. 748.4 kg Minimum Wheel Load 62.2 psi 428.58 kPa 80.5 psi 555 kPa Maximum Wheel Load 98.8 psi 680.2 kPa 113.2 psi 780.5 kPa Minimum Machine Loading 96.37 psf 4.61 kPa 124.5 psf 5.96 kPa Maximum Machine Loading 153.06 psf 7.33 kPa 175 psf 8.38 kPa ENVIRONMENTAL LIMITATIONS Wind No Windy Conditions/Indoor Use Only ( C ) No Windy Conditions/Indoor Use Only ( C ) Rated Slope Level Surface Level Surface Tilt Sensor Activated 2° 2° 2° 2° Gradeability 30% 30% 30% 30% Temperature -4° F-104° F -20° C-40° C -4° F-104° F -20° C-40° C Vibration 8.2 ft/s2 max 2.5 m/s2 max 8.2 ft/s2 max 2.5 m/s2 max POWER SYSTEMS Drive System (Proportional Electric): Drive Speed (Platform Elevated) 0-0.7 mph 0-.31 m/s 0-0.7 mph 0-.31 m/s Drive Speed (Platform Lowered) 0-2mph 0-.89 m/s 0-2mph 0-.89 m/s Lift/Lower Speed 15/22 sec 15/22 sec 21/31 sec 21/31 sec Hydraulic Pressure (max) 1300 psi 8963 kPa 2000 psi 13 790 kPa Hydraulic Fluid Capacity 1.325 gal 5.38 L 1.325 gal 5.38 L Power System-Voltage 24V DC 24V DC 24V DC 24V DC Batteries-Deep Cycle Marine (2) 12V (2) 12V (2) 12V (2) 12V

4 Safety Safety Symbols Warnings and instructions that have a direct impact on safety are identified with the following signals: "DANGER" indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. "WARNING" indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. "CAUTION" indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury or damage to equipment. General Rules and Precautions Custom Equipment, Inc. designed the Hy-Brid Lift self-propelled scissor lift to be safe and reliable. It is intended for elevating personnel, along with their necessary tools and materials to overhead work locations. An operator of any type of work platform is subject to certain hazards that cannot be protected by mechanical means. It is therefore essential that operators be competent, careful, physically and mentally fit and thoroughly trained in safe operation of this machine. Although Custom Equipment, Inc. conforms to specified ANSI & OSHA requirements, it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment, Inc., but by the various safety boards in your area, as well as additional requirements set forth by ANSI & OSHA. If you come across a situation that you think might be unsafe, stop the platform and request further information from qualified sources before proceeding. WARNING NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM. DANGER FAILURE TO FOLLOW THIS WARNING WILL CAUSE DEATH OR PERSONAL INJURY. WARNING FAILURE TO FOLLOW THIS WARNING MAY CAUSE DEATH OR PERSONAL INJURY. CAUTION FAILURE TO FOLLOW THIS WARNING MAY CAUSE INJURY OR DAMAGE EQUIPMENT.

5 Only qualified operators may operate this unit.  All operators must read and understand the Operation and Safety Manual. They must understand all decals and warning labels on unit.  ANSI A92.6 and other applicable standards identify requirements of all parties who may be involved with self-propelling elevating work platforms. Owner/user/operator must be familiar with Sections 6, 7, 8, 9, and 10, which contain responsibilities of the owner, users, operators, lessors, and lessees including safety, training, inspection, maintenance and operation. A copy of the ANSI Standard is considered part of this machine.  Do not work on platform if your physical condition is such that you feel dizzy or unsteady in any way.  Do not neglect/misuse machine. Report any misuse of equipment to proper personnel.  Prevent unauthorized use; when unit is not in use, remove key.  It is recommended all personnel on unit wear headgear (hard hats). Use machine only for purposes for which it was intended.  Lift should never be used as a crane.  Never use unit as electrical grounds for arc welding.  Do not override any hydraulic, mechanical, or electrical safety devices. Check job site for unsafe working conditions.  Unit must be on hard level surface before elevating. Do not operate on incline or uneven surface.  Do not use outdoors in windy conditions or electrical storms. DANGER DO NOT OPERATE MACHINE NEAR POWER LINES. THE PLATFORM AND ENCLOSURES ARE NOT INSULATED.  You must maintain a clearance of at least 10 feet between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 volts up to 50000 volts. One-foot additional clearance is required for each additional 30,000 volts.  Watch out for others. Keep others clear of operating platform. Never allow others to pass under a raised platform or position the platform over someone. Equipment is only as safe as the operator.  Do not enter or exit platform while machine is in motion.  Never mount or dismount a raised platform.  Make sure entry gate is secured before operating machine from the platform.  Never belt or tie off to an adjacent structure.  Do not exceed the load capabilities of the platform.  Distribute load evenly over platform floor area.  Secure tools and materials.  Do not use ladders or scaffolding on the platform to obtain greater height.  Personnel must maintain a firm footing on the platform floor and work only within the platform area.  It is recommended to avoid sudden braking or steering. Go slowly and leave more maneuvering room during cold weather operation. Before operation, ensure that the machine is properly serviced.  Do not use machine if it is not working properly.  Make sure platform rails and pins are secured.  Operator shall use the maintenance lock when performing all types of maintenance procedures.  Do not smoke while charging the battery.

6 Safety Features  Emergency Stop. This lift is equipped with two emergency stop switches, one at the platform control and one at the base control, that when activated, will render the unit inoperable until reset. To reset, pull the button out.  Automatic Parking Brake.  Free Descent Protection. A velocity fuse is installed in the hydraulic circuit to prevent the platform from descending in case of a ruptured hydraulic hose. The platform will be hydraulically locked whenever this velocity fuse activates.  Emergency Manual Override. This machine is equipped with a manual override valve. When opened, the platform will descend.  Tilt Alarm. An audible alarm sounds when the machine is tilted. Drive and elevate functions are disabled when the tilt sensor is disconnected. For some models, drive and elevate functions are disabled when tilted.  Puncture-proof Wheels.  Guardrails and Kick Plates (42”/4”).  Non-slip Deck.  Key Switch Security.  Decals. Danger, Caution, and Warning decals are displayed at various locations on this unit. These decals are to conform to ANSI-SIA A92.3-1990 standards as interpreted by Custom Equipment, Inc.  Entrance Gate.  Pothole Protection.  Maintenance Lock. The maintenance lock must be placed into position whenever the machine is being serviced in the raised or partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. Figure 4: Pothole Protection Figure 2: Maintenance Lock Storage Insert Pins into Holes in Roller Track Figure 1: Maintenance Lock Use Figure 3: Entry Gate

7 Safety and Control Decal Locations

8 PART # DESCRIPTION QTY. DE600-01 WARNING-INSPECT 1 DE600-02 or DE600E-02 DANGER-IMPROPER USE DECAL 1 DE600-03 or DE600-3A MAX CAPACITY DECAL 3 DE600-04 PLAT EXT & GATE DECAL 1 DE600-05 DANGER TIP DECAL 1 DE600-06 REPLACE OEM ONLY DECAL 2 DE600-07 DO NOT POWERWASH DECAL 1 DE600-08 WARNING BATTERY GAS DECAL 1 DE600-09 ELECTROCUTION HAZARD DECAL 2 DE600-10 WARNING-IMPROPER USE DECAL 1 DE600-11 E-DOWN TURN BRASS DECAL 1 DE600-12 FORK POCKET DECAL 1 DE600-14 MAINT LOCK PIN DECAL 3 DE600-15 E-DOWN LOCATION DECAL 1 DE600-16A KEEP CLEAR DECAL (KEEP) 2 or 4 DE600-16B KEEP CLEAR DECAL (CLEAR) 2 or 4 DE600-17 SAFETY STRIPE 2 or 4 DE600-18 BATTERY WEIGHT DECAL 2 DE600-19 LOWER CONTROL DECAL 1 DE600-21 BRAKE RELEASE DECAL 1 DE-601 NAME LOGO DECAL 1 DE602 OR DE602-1 SERIAL NUMBER PLATE (OR DE602C OR DE602-1C) 1 DE603 OR DE603-1 MODEL NUMBER DECAL (FOR SOME MODELS, ALSO DE603C, DE603J) 2 DE-604 JOYSTICK DECAL (2 PIECES) 1 DE605 OR DE605-1 SMALL SERIAL NO. REFERENCE (OR DE605C OR DE605-1C) 1 DE608 WWW.HYBRIDLIFTS.COM 2 DE609 HY-BRID LIFTS 2 DE610 LOWER CUSTOM EQUIPMENT LOGO 2 DE611 NO FORK DECAL 1 DE612 PH WARNING DECAL 2 DE613 LANYARD ATTACHMENT POINT DECAL 1 DE616 NO FORK DECAL (NOT ON ALL MODELS) 2 DE617 CHARGER CORD LOCATION DECAL 1

9 Operation Preliminary Unpacking Instructions and Dealer Inspection Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is extended. Inspect machine for any possible damage during shipment; perform a pre-delivery inspection. Reset emergency stop switches, if necessary. Loading and Unloading Procedures WARNING DO NOT OVER-TIGHTEN LOAD BINDERS WHEN SECURING LOAD FOR TRANSPORT TIE DOWN WARNING – Do not over-tighten load binders when securing load for transport. Damage will occur due to the design intent of this product. A forklift pocket and tie down/lift points are provided for loading and unloading and for securing the machine on a trailer or truck bed. Do not use forklift from back of machine. Forklift Figure 7: Forklift Pocket, Front Tie Down/Lift Points Tie Down/ Lift Points Tie Down/ Lift Points Figure 6: Back Tie Down/Lift Points

Hy-Brid Custom lift,HB1030,HB1430 manual

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