2016 Yamaha FX CRUISER SVHO Service & Repair Manual

WAVERUNNER XCRUISERSHO/HO FXSHO/HO Manual ce rv Se

€YAMAHA= WaveRunner2015 EXHORiDEmodels TMFB1800(F2T) FXCruiserHO TMFB1800A(F2T) FXSHO =FA1800(F2S) FXCruiserSHO TMFA1800A(F2S) FXSVHO TMFC1800(F3J) FXCruiserSVHO TMFC1800A(F3J) SERVICEMANUAL LIT-18616-1T-1X F3J-28197-1T-1X

Preface ThisservicemanuallistsinformationconcerningtheRIDEsystemincludedonFXHO,FXCruiser HO,FXSHO,FXCruiserSHO,FXSVHOandFXCruiserSVHOmodelWaveRunnerwatercraft.For informationthatisnotcontainedinthismanual,refertotheservicemanualslistedbelow. ThisservicemanualisbasedontheFXCruiserSVHO(F3J)model.Dependingonthemodelbeing serviced,theillustrationsinthismanualmaydifferfromtheactualmodel.Conductserviceand maintenancebasedontheactualmodelbeingserviced. FXHO,FXCruiserHO,FXSHO,FXCruiserSHO:LIT-18616-03-41/F2S-28197-1R-11 FXSVHO,FXCruiserSVHO:LIT-18616-03-52/F3J-28197-1S-11 Importantinformation Particularlyimportantinformationisdistinguishedinthismanualbythefollowingnotations: Z\TheSafetyAlertSymbolmeansATTENTION!BECOMEALERT!YOURSAFETYIS INVOLVED! AWARNING AWARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresultindeathor seriousinjury. NOTICE ANOTICEindicatesspecialprecautionsthatmustbetakentoavoiddamagetothewatercraft orotherproperty. TIP: ATIPprovideskeyinformationtomakeprocedureseasierorclearer. WaveRunner FXHO,FXCruiserHO FXSHO,FXCruiserSHO FXSVHO,FXCruiserSVHO SERVICEMANUAL ©2014byYamahaMotorCorporation,U.S.A. 1stEdition,October2014 Allrightsreserved. Anyreprintingorunauthorizeduse withoutthewrittenpermissionof YamahaMotorCorporation,U.S.A. isexpresslyprohibited. LIT-18616-1T-1X

Contents Generalinformation Specification Maintenance Fuelsystem Powerunit Jetpumpunit Electricalsystem Hullandhood Troubleshooting Appendix D/O) )N/O)or}] o/h | =|

Generalinformation 1 = Safetywhileworking.. Rotatingpart.. Hotpart...... Electricshock Impeller.......... Handlingofgasoline Ventilation... Self-protection Workingwithcrane.. Handlingofheatgun Part,lubricant,andseala Handlingofsealant.. Specialservicetool. Tighteningtorque. Non-reusablepart. Disassemblyandassembly feiiaix Wie Tetx 1 Ee a asad aerate tn ireie wt areavekres sarees coro of KA dbdOHHONNYNA4+ 1 a Identificationnumbev........ Primary|.D.number.... Engineserialnumber.. Jetpumpunitserialnumber.. Hullidentificationnumber(H.1.N. iriure ot aagank Howtousethismanual Manualformat............. Conditionswhentestingai Abbreviation Adhesive,lubricant,sealant,andthreadlockingagent...1-9 Symbol. Modelfeature... Generalfeature.1-10 Modelequipmentcomparisontable21-11 Technicaltips.«1-12 RiDEsystemwee1-12 RiDEmotor..wee1-13 Shiftcontrol.21-14 Electrictrimcontrol+1-16

Safetywhileworking Safetywhileworking Topreventanaccidentorinjuryandtopro- videqualityservice,observethefollowing safetyprocedures. Rotatingpart *Hands,feet,hair,jewelry,clothing,personal flotationdevicestraps,andsoon,can becomeentangledwithinternalrotating partsoftheengineorjetpumpunit,resultinginseriousinjuryordeath. *Keephands,feet,hair,jewelry,clothing, personalflotationdevicestraps,andsoon, awayfromanyexposedmovingpartswhen operatingtheenginewiththeseat removed. *Keepawayfromintakegratewhileengine ison.Itemssuchashair,clothing,orpersonalflotationdevicestrapscanbecome entangledinmovingpartsresultingin severeinjury. Hotpart Duringandafteroperation,enginepartsare hotenoughtocauseburns.Donottouchany partsintheenginecompartmentuntilthe enginehascooled. Electricshock Donottouchanyelectricalpartswhilestartingoroperatingtheengine.Otherwise,shock orelectrocutioncouldresult. Impeller Donotholdtheimpellerwithyourhands whenlooseningortighteningtheimpeller. 14 Handlingofgasoline *Gasolineishighlyflammable.Keepgasolineandallflammableproductsawayfrom heat,sparks,andopenflames. *Gasolineispoisonousandcancauseinjury ordeath.Handlegasolinewithcare.Never siphongasolinebymouth.Ifyouswallow somegasoline,inhalealotofgasoline vapor,orgetsomegasolineinyoureyes, seeyourdoctorimmediately.Ifgasoline spillsonyourskin,washwithsoapand water.Ifgasolinespillsonyourclothing, changeyourclothes.

Safetywhileworking Ventilation ¢Gasolinevaporandexhaustgasare heavierthanairandextremelypoisonous.If gasolinevapororexhaustgasisinhaledin largequantities,itmaycauselossofcon- sciousnessanddeathwithinashorttime. ¢Whentestrunninganengineindoors(for example,inawatertank)makesuretodo sowhereadequateventilationcanbemain- tained. ell ss— Z— Self-protection ¢Protectyoureyesbywearingsafety 1-2 Workingwithcrane *Whenmovingthewatercraft,orwhenlifting theengineduringremovalorinstallation, makesuretouseacranewithalifting capacitythatisequaltoormorethanthe weightofthewatercraftorenginerespec- tively. *Whenliftingthewatercraft,usethewatercraftliftharnessandmakesurethatthe watercraftisinastablepositionwhenmovingit. ¢Usethewireropesofadequatestrength, andliftuptheengineunitusingthethree pointsuspension. *Iftheengineunitdoesnothavethreeor morepointstobesuspended,supportit usingadditionalropesorthelikesothatthe engineunitcanbeliftedandcarriedina stablemanner.

Safetywhileworking Handlingofheatgun *Improperhandlingofaheatgunmayresult inburns.Forinformationontheproperhandlingoftheheatgun,seetheoperation manualissuedbythemanufacturer. *Whenusingaheatgun,keepitawayfrom thegasolineandoil,topreventafire. *Componentsbecomehotenoughtocause burns.Donottouchanyhotcomponents directly. Part,lubricant,andsealant UseonlygenuineYamahaparts,lubricants, andsealants,orthoserecommendedby Yamaha,whenservicingorrepairingthe watercraft. 1-3 Handlingofsealant ¢Wearprotectiveglovestoprotectyourskin, whenusingthesealants. *Seethematerialsafetydatasheetissued bythemanufacturer.Someofthesealants maybeharmfultohumanhealth. Specialservicetool Usetherecommendedspecialservicetools toworksafely,andtoprotectpartsfromdamage. Tighteningtorque Followthetighteningtorquespecifications providedthroughoutthemanual.Whentighteningnuts,bolts,andscrews,tightenthe largesizesfirst,andtightenfastenersstarting inthecenterandmovingoutward.

Safetywhileworking Non-reusablepart Alwaysusenewgaskets,seals,O-rings,cot- terpins,andsoon,wheninstallingorassem- blingparts. Disassemblyandassembly «Usecompressedairtoremovedustanddirt duringdisassembly. ¢Applyengineoiltothecontactsurfacesof movingpartsbeforeassembly. se((ars ¢Installbearingssothatthebearingidentificationmarkisfacinginthedirectionindi- catedintheinstallationprocedure.In addition,makesuretolubricatethebearingsliberally. ¢Applyathincoatofwaterresistantgrease tothelipandperipheryofanoilsealbefore installation. *Checkthatmovingpartsoperatenormally afterassembly.

Identificationnumber Identificationnumber PrimaryI.D.number Theprimary|.D.numberisstampedona labelattachedtotheinsideoftheengine compartment. ASSEMBLEAUXETATS-UNISDEPIECESAMERICAINESET JAPONAISES, 1.Modelname 2.Hulltype 3.Primary|.D.number Startingprimary|.D.number FT:811501 F2S:812201 F3J:805401 Engineserialnumber Theengineserialnumberisstampedona labelattachedtotheengineunit. MADEINJAPAN PAYSD'ORIGINEJAPON MADEINJAPAN PAYSD'ORIGINEJAPON 1.Enginename 2.Enginetype 3.Engineserialnumber Startingengineserialnumber A.6CR:1011401(F2T) B.6CS:1012101(F2S) B.6ET:1005301(F3J) Jetpumpunitserialnumber Thejetpumpunitserialnumberisstamped onalabelattachedtotheintermediatehous- ing. P.OFAMERICA 1.Jetpumpunitname 2.Jetpumpunittype 3.Jetpumpunitserialnumber

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2016 Yamaha FX CRUISER SVHO Service & Repair Manual

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