2006-2010 Yamaha F50 T50 F60 T60 Service & Repair Manual

SUPPLEMENTARY SERVICE MANUAL F50 T50 F60 T60 6C1-28197-1N-1X LIT-18616-03-28

Preface This Supplementary Service Manual has been prepared to introduce new service and new data information for F50D, T50D, F60D, and T60D. For complete information on service procedures, it is necessary to use this supplementary service manual along with the following manual. F50D, T50D, F60D, and T60D SERVICE MANUAL: LIT-18616-02-85 (6C1-28197-1G-11) Important information Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! EWM00000 A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. ECM00000 A NOTICE indicates special precautions that must be taken to avoid damages to the outboard motor or other property. TIP: A TIP provides key information to make procedures easier or clearer. F50D, T50D, F60D, T60D SUPPLEMENTARY SERVICE MANUAL ©2010 by Yamaha Motor Corporation, U.S.A. 1st Edition, September 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in U.S.A. LIT-18616-03-28

General information GEN INFO 0 Specification SPEC 1 Technical features and description TECH FEA 2 Rigging information RIG GING 3 Troubleshooting TRBL SHTG 4 Electrical system ELEC 5 Fuel system FUEL 6 Power unit POWR 7 Lower unit LOWR 8 Bracket unit BRKT 9 Maintenance MNT 10 Index Appendix A Supplementary contents

General information Safety while working ......................................................... 1 Rotating part ................................................................................... 1 Hot part ........................................................................................... 1 Electric shock ................................................................................. 1 Propeller ......................................................................................... 1 Handling of gasoline ....................................................................... 1 Ventilation ...................................................................................... 1 Self-protection ................................................................................ 2 Working with crane ......................................................................... 2 Handling of gas torch ..................................................................... 2 Part, lubricant, and sealant ............................................................ 2 Handling of sealant ......................................................................... 3 Special service tool ........................................................................ 3 Tightening torque ........................................................................... 3 Non-reusable part ........................................................................... 3 Disassembly and assembly ........................................................... 3 How to use this manual ......................................................... 4 Manual format ................................................................................ 4 Abbreviation ................................................................................... 5 Lubricant, sealant, and thread locking agent ...................... 6 Symbol ........................................................................................... 6 Special service tool ................................................................ 7 Specification Model feature ..........................................................................9 Model designation .......................................................................... 9 Serial number ................................................................................. 9 Model data ............................................................................10 Dimension and weight .................................................................. 10 Performance ................................................................................. 10 Power unit .................................................................................... 10 Lower unit ..................................................................................... 11 Bracket unit .................................................................................. 11 Fuel and oil requirement ............................................................... 11 Battery requirement ...................................................................... 12 PTT fluid requirement ................................................................... 12

0 1 2 3 4 5 6 7 8 9 10 A Electrical system technical data .........................................12 Ignition timing control system ....................................................... 12 Fuel injection control system ........................................................ 12 Engine speed control system ....................................................... 13 Charging system .......................................................................... 13 Gauge/sensor ............................................................................... 14 Y-COP .......................................................................................... 14 Fuel system technical data .................................................15 Fuel system .................................................................................. 15 Power unit technical data ....................................................15 Cylinder head assembly ............................................................... 15 Lower unit technical data ....................................................16 Lower unit assembly..................................................................... 16 Specified tightening torque .................................................17 Rigging information ...................................................................... 17 Electrical system .......................................................................... 17 Power unit .................................................................................... 17 Lower unit ..................................................................................... 17 Tiller handle model ....................................................................... 17 Bracket unit .................................................................................. 18 General tightening torque ...................................................18 Technical features and description Y-COP ....................................................................................19 Rigging information Outboard motor installation ................................................20 Dimension .............................................................................21 Exterior F50T, F60T ..................................................................... 21 Exterior F50T, F60T (model with optional tiller handle) ............... 22 Exterior T50T, T60T ..................................................................... 23 Exterior T50T, T60T (model with optional tiller handle) ............... 24 Clamp bracket .............................................................................. 25

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2006-2010 Yamaha F50 T50 F60 T60 Service & Repair Manual

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