6
F
JET OUTBOARDS
6F-0 - JET OUTBOARDS 90-824052R3 JUNE 2002
Table of Contents
Page
105/140 Jet 6F-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jet Components 6F-4 . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting a Boat that is best suited for
Jet Power 6F-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Horsepower Selection 6F-5 . . . . . . . . . . . . . .
Transom Height of the Boat 6F-6 . . . . . . . . . . . . . . . .
Locate Centerline of the Outboard 6F-6 . . . . . . . . . .
Outboard Mounting Height 6F-6 . . . . . . . . . . . . . . . . .
Water Testing 6F-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking for Cavitation 6F-7 . . . . . . . . . . . . . . . . .
Shift Cable Installation Jet 105 and 140 6F-8 . . . . .
Lubricating the Driveshaft Bearing 6F-9 . . . . . . . . . .
Impeller Removal and Installation 6F-9 . . . . . . . . . .
Steering Pull Adjustment 6F-11 . . . . . . . . . . . . . . . . .
Impeller Clearance Adjustment 6F-11 . . . . . . . . . . . .
Worn (Dull) Impeller 6F-11 . . . . . . . . . . . . . . . . . . . . .
Flushing the Cooling System 6F-11 . . . . . . . . . . . . . .
Liner Replacement 6F-12 . . . . . . . . . . . . . . . . . . . . . .
Jet Drive Removal and Installation 6F-12 . . . . . . . . .
Bearing Carrier Disassembly 6F-14 . . . . . . . . . . . . . .
Bearing Carrier Reassembly 6F-14 . . . . . . . . . . . . . .
Installing Seals 6F-14 . . . . . . . . . . . . . . . . . . . . . . .
Installing Upper Seals 6F-15 . . . . . . . . . . . . . . . . .
Installing Driveshaft Bearing(s) 6F-15 . . . . . . . . .
Installing Driveshaft 6F-16 . . . . . . . . . . . . . . . . . . .
Installing Upper Seal Housing 6F-17 . . . . . . . . . .
90-824052R3 JUNE 2002 JET OUTBOARDS - 6F-1
Notes:
6F-2 - JET OUTBOARDS 90-824052R3 JUNE 2002
Jet Pump Assembly
1
2
3
4
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
7
21
95
2-4-C With Teflon (92-825407A12)
95
5
4
4
15
16
90-824052R3 JUNE 2002 JET OUTBOARDS - 6F-3
Jet Pump Assembly
REF
TORQUE
REF .
NO.
QTY. DESCRIPTION lb. in. lb. ft. N·m
– 1 JET PUMP (BLACK) S/N-0G605661 & BELOW
– 1
JET PUMP (GRAY)
– 1 JET PUMP (S/N-0G605662 & UP - W/ALUMINUM IMPELLER)
– 1 JET PUMP (JET 105 - W/STAINLESS STEEL IMPELLER)
– 1 JET PUMP (JET 140 - W/STAINLESS STEEL IMPELLER)
1
1 HOUSING–Pump (S/N-0G605662 & UP)
1
1 HOUSING–Pump (S/N-0G605661 & BELOW)
2 1 HOSE–Lube
1 IMPELLER (S/N-0G605662 & UP - ALUMINUM)
3
1 IMPELLER (JET 105 - STAINLESS STEEL)
3
1 IMPELLER (JET 140 - STAINLESS STEEL)
1 IMPELLER (S/N-0G605661 & BELOW)
4
1 HOUSING–Intake (S/N-0G605662 & UP)
4
1 HOUSING–Intake (S/N-0G605661 & BELOW)
5 1 LINER (S/N-0G605662 & UP)
6 1 LINER (S/N-0G605661 & BELOW)
7
1 SHAFT–Drive (S/N-0G605662 & UP)
7
1 SHAFT–Drive (S/N-0G605661 & BELOW)
8 1 SLEEVE
9 1 NUT Drive Tight
10 1 KEY–Impeller
11 8 SHIM
12 1 TAB WASHER
13 6
SCREW (.312-18 x 1)
(S/N-0G605661 & BELOW)
144 12 16.5
14
4 SCREW (1/4-20 x .875) 70 8.0
14
4 SCREW (.312-18 x 1) 144 12 16.5
15 6
STUD (.312-18 x 1.81)
(S/N-0G605662 & UP)
144 12 16.5
16 6 NUT 144 12 16.5
17 2 SCREW (1/4-20 x .625) 70 8.0
18 1 SCREW (.312-18 x 1.25) 160 13.5 18.0
19 1 BRACKET
20 1 NUT (.312-18) 160 13.5 18.0
21 2 PIN–Dowel
22 1 STUD (.438 x 3.12)
23 2 STUD (.44 x 2)
24 1 SCREW (.312-18 x 2-3/4)
25 2 STUD (1/4-20 x .875)
26 1 SCREW (3/8-16 x 3) 22.5 30.5
27 1 WASHER
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1992-2000 Mercury Mariner 135HP Outboard Service & Repair Manual
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Description
- The 1992-2000 Mercury Mariner 135HP Outboard Service & Repair Manual is a comprehensive resource for boat owners, marine mechanics, and enthusiasts servicing Mercury Mariner 135HP outboard engines manufactured between 1992 and 2000.
- This manual provides in-depth information on maintenance schedules, diagnostic procedures, and repair techniques to ensure optimal engine performance and longevity.
- It covers various aspects of service including engine overhaul, electrical systems, fuel systems, and lower unit servicing.
- Detailed illustrations and step-by-step instructions guide users through every service and repair process, ensuring tasks can be completed accurately and efficiently.
- Additionally, the manual includes essential troubleshooting guides and wiring diagrams to assist in identifying and solving engine issues quickly.
- This manual is an essential tool for maintaining the reliability and performance of Mercury Mariner 135HP outboard engines.
- Printable: Yes
- Language: English
- Compatibility: Pretty much any electronic device, incl. PC & Mac computers, Android and Apple smartphones & tablet, etc.
- Requirements: Adobe Reader (free)
