Mercury Mariner 9.9HP, 15HP 4-Stroke Outboards OEM Service & Repair Manual

7 B TILLER HANDLE 90-856159R1 AUGUST 1998 Page 7B-1 ATTACHMENTS/CONTROL LINKAGE Section 7B – Tiller Handle Table of Contents Tiller Handle 7B-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Throttle Cable/Linkage Installation and Adjustment 7B-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Throttle Cables 7B-4 . . . . . . . . . . . . . . . . . . . . . . . . . Side Shift Models 7B-4 . . . . . . . . . . . . . . . . . . . . . . . Throttle Cables 7B-6 . . . . . . . . . . . . . . . . . . . . . . . . . Front Shift Models 7B-6 . . . . . . . . . . . . . . . . . . . . . . Linkage 7B-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing Tiller Handle Assembly for Removal 7B-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tiller Handle Assembly Removal 7B-11 . . . . . . . . . . . Tiller Handle Disassembly 7B-11 . . . . . . . . . . . . . . . . . Cleaning/Inspection/Repair 7B-15 . . . . . . . . . . . . . . . . Tiller Handle Reassembly 7B-16 . . . . . . . . . . . . . . . . . Tiller Handle Installation 7B-20 . . . . . . . . . . . . . . . . . . . Following Tiller Handle Installation 7B-20 . . . . . . . . . .

TILLER HANDLE Page 7B-2 90-856159R1 AUGUST 1998 Tiller Handle 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 5 6 20 21 30 95 2-4-C w/Teflon (92-850736A1) 95 95 95

TILLER HANDLE 90-856159R1 AUGUST 1998 Page 7B-3 Tiller Handle REF TORQUE REF . NO. QTY. DESCRIPTION lb-in. lb-ft Nm – 1 TILLER HANDLE ASSEMBLY (BLACK) – 1 TILLER HANDLE ASSEMBLY (GRAY) 1 1 COVER 2 1 PULLEY 3 1 CASE 4 1 SCREW (10-16 x 1/2) Drive Tight 5 2 THROTTLE CABLE 6 1 SLEEVE 7 1 STEERING HANDLE ARM 8 2 BOLT (M5 x 16) 70 8 9 1 BOLT (M5 x 16) 50 5.6 10 1 KNOB-Throttle Friction 11 1 SPRING 12 1 LOCK-Throttle Friction 13 1 BOLT (M6 x 25) Hand Tight 14 1 TILLER TUBE 15 1 DECAL 16 1 THROTTLE HANDLE 17 1 GRIP 18 1 STOP SWITCH 19 1 RETAINER 20 2 BUSHING 21 2 WASHER 22 1 WAVE WASHER 23 1 WASHER 24 1 BRACKET-Steering Arm 25 2 BOLT (M10 X 80) 32.5 44 26 1 PLATE 27 1 SWITCH HOUSING 28 1 CLIP ELECTRIC HANDLE 29 1 SWITCH 30 1 DECAL-Start

TILLER HANDLE Page 7B-4 90-856159R1 AUGUST 1998 Throttle Cable/Linkage Installation and Adjustment Throttle Cables SIDE SHIFT MODELS 1. Rotate the tiller twist grip to full counterclockwise position. a a- Wide Open Throttle Position 2. Rotate pulley to align the pointer with the match mark on the bracket as shown below. b a a- Pulley Pointer b- Match Mark

TILLER HANDLE 90-856159R1 AUGUST 1998 Page 7B-5 3. Install longest cable barrel into anchor “a”. 4. Wrap longest cable into inner groove around top side of pulley. Place cable jacket into upper anchor bracket. a c b a- Anchor “a” b- Cable Jacket c- Upper Anchor Bracket 5. Rotate tiller twist grip to full clockwise (idle) position. 6. Install remaining barrel into anchor “b”. 7. Place remaining cable into outer groove, wrap around to bottom side of pulley. Place cable jacket into lower anchor bracket. a b c d a- Remaining Cable b- Anchor “b” c- Cable Jacket d- Lower Anchor Bracket

Mercury Mariner 9.9HP, 15HP 4-Stroke Outboards OEM Service & Repair Manual

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