2005-2006 Johnson Evinrude E-TEC Accessories Parts Catalog Manual

ABOUT THIS CATALOG BRP US Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre- sentative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man- ual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog. The continuing accuracy of this catalog cannot be guaranteed. PARTS LIST REFERENCE a “N/A” Indicates part is NOT AVAILABLE or NOT AVAILABLE individually. b “*” Indicates parts are included in the preceding assembly. EXAMPLE SHOWN: (Ref #3) – P/N 586774 includes (Ref #4) – P/N 586101 and (Ref #5) – “GROMMET.” Also, (Ref #4) P/N 586101 includes (Ref #5) – “GROMMET.” c “A” Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list. d Additional part information. e “New” Indicates part and/or part number has been added or changed from previous model year. f “NS” Indicates part is Not Shown in illustration. g “Opt.” Indicates part is an OPTIONAL or ACCESSORY part. WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction. For the latest service part number information visit www.dealerport.com EPC (Electronic Parts Catalogs) on the DealerPort™ website. 1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1 2 351839 SCREW, Starter to C/C New 2 3 586774 STARTER SOLENOID Assy 1 (Solenoid Assy. included on DR, DE & DP models) 4 N/A *DRIVE KIT NS 1 5 586103 **GROMMET, Starter solenoid mount Opt. 2 6 341512 BOLT, Double ended-Harness ground A 1 A Only used on WR, WPR Models Following Example for Reference Only d e f g c a b c

3 TABLE OF CONTENTS ELECTRICAL AC LIGHTING KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 BATTERY CHARGING KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ELECTRIC START KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 NEUTRAL START KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 REMOTE START KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 REMOTE SYSTEMCHECK HARNESS KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 FUEL AND OIL SYSTEMS FUEL FILTER / WATER SEPARATOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 FUEL TANKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 OIL TANKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 REMOTE OIL FILL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 PRIMER BULBS & HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 FOUR-WAY VALVE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 PRIMER PUMP KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 REPLACEMENT FUEL PUMP – PREMIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 INSTRUMENTS/RIGGING BEZEL KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 GAUGES – I-COMMAND CLASSIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 GAUGES – MWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 HARNESSES & CONNECTORS – I-COMMAND CLASSIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 HARNESSES, INSTRUMENT (MWS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 HARNESSES – TRIM & TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 HORN DRIVER MODULE – SYSTEMCHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 OIL LEVEL SENDING UNIT KITS – I-COMMAND CLASSIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 WATER PRESSURE TRANSDUCER KIT – I-COMMAND CLASSIC . . . . . . . . . . . . . . . . . . . . . . . . . . 43 IGNITION SWITCH KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 STOP SWITCH KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 TRIM & TILT SWITCH KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 REMOTE CONTROLS ADAPTER KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 REMOTE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 CABLES – REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 STEERING AUXILIARY STEERING KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 CONNECTOR KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 DRAG LINKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 TILT TUBE STEERING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 DUAL CABLE STEERING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 DUAL ENGINE TIE BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 TILLER KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 MISCELLANEOUS AUXILIARY ENGINE BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 GEARCASE EXTENSION KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 PROPELLER GUARD KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 TILT ASSIST KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 TRANSOM MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

5 ELECTRICAL ELECTRICAL AC LIGHTING KIT, 4,5,6 HP (4-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 AC LIGHTING KIT, 2.4 AMP – 6 THRU 40 HP (JOHNSON 2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . 6 AC LIGHTING KIT, 5.4 AMP – 9.9,15 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 BATTERY CHARGING KIT – 4,5,6 HP (4-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 BATTERY CHARGING KIT – 6,8 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 BATTERY CHARGING KIT – 9.9,15 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 BATTERY CHARGING KIT – 9.9,15 HP (4-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 BATTERY CHARGING KIT – 25,30 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 BATTERY CHARGING KIT – 25 HP (V-TWIN 4-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 BATTERY CHARGING KIT, AUXILIARY – 115 THRU 250 E-TEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ELECTRIC START KIT – 9.9,15 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 ELECTRIC START KIT – 9.9,15 HP (4-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ELECTRIC START KIT – 25,30 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 ELECTRIC START KIT – 25 HP (V-TWIN 4-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ELECTRIC START KIT – 40,50 HP (JOHNSON 2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 ELECTRIC START KIT – 40,60 HP (E-TEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 NEUTRAL START KIT – 9.9,15 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 REMOTE START KIT – 9.9,15 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 REMOTE START KIT – 9.9,15 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 REMOTE START KIT – 25,30 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 REMOTE START KIT – 40,50 HP (2-STROKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 REMOTE SYSTEMCHECK HARNESS KIT – 40 THRU 90 HP (E-TEC) . . . . . . . . . . . . . . . . . . . . . . . . 22

6 AC LIGHTING KIT, 4,5,6 HP (4-Stroke) AC LIGHTING KIT, 2.4 AMP – 6 THRU 40 HP (Johnson 2-Stroke) AC LIGHTING KIT, 5.4 AMP – 9.9,15 HP (2-Stroke) 5 7 1 4 3 6 2 EPC4246 Ref P/N Name of Part Qty - 5034652 AC LIGHTING KIT A 1 1 5034736 *FLYWHEEL 1 2 5034653 *COIL, Li ghting 1 3 5030028 *BOLT, 6 x 20 3 4 5034257 *RECEPTACLE, Li ghting 1 5 5034258 **CAP, Li ghting receptacle 1 6 5034654 *CLAMP, Coil lead 1 7 5034259 *PLUG, Li ghting 1 A Included in P/N 5034658, Battery Charging Ki t EPC3354 Ref P/N Name of Part Qty 584861 AC LIGHTING KIT 1 1 320107 *TIE STRAP 6 2 584507 *STATOR ASSEMBLY 1 3 512876 **TERMINAL, Socket 3 4 513654 **SLEEVE, Receptacle 3 5 307417 *GROMMET 1 6 337522 *SCREW 3 7 513185 *SLEEVE, Bullet terminal 3 8 512947 *TERMINAL, Bullet 3 9 328074 *CAP, Bullet 3 19 18 17 16 15 14 13 12 11 10 9 8 7 4 3 1 17 16 2 5 6 7 EPC3357 Ref P/N Name of Part Qty - 584864 AC LIGHTING KIT 1 1 512947 *TERMINAL, Bullet 4 2 513185 *SLEEVE, Bullet 4 3 338212 *GROMMET, Battery cable 1 4 328074 *CAP, Bullet 7 5 320107 *TIE STRAP 4 6 585088 *PLATE & SLEEVE Assy. 1 7 303212 **SCREW, Cover 3 8 337522 **SCREW, Stator 3 9 511458 **CLAMP, Leads 1 10 511549 **COVER, Leads 1 11 511460 **SCREW, Ignition plate 6 12 512753 **CONNECTOR, 5 Socket Plug 1 13 585087 **STATOR ASSEMBLY 1 14 336459 ***SLEEVE 1 15 581656 ***TERMINAL, Socket 4 16 512876 ***TERMINAL, Socket 3 17 513654 ***SLEEVE, Socket 3 18 512260 ***SLEEVE, Socket 1 19 513851 ***TERMINAL, Socket 1

7 ELECTRICAL BATTERY CHARGING KIT – 4,5,6 HP (4-Stroke) BATTERY CHARGING KIT – 6,8 HP (2-Stroke) 11 14 16 10 15 13 12 5 8 1 4 2 3 9 7 6 12A EPC3820 Ref P/N Name of Part Qty - 5034658 BATTERY CHARGING KIT, Complete 1 1 5034652 *AC LIGHTING KIT 1 2 5034736 **FLYWHEEL 1 3 5034653 **COIL, Li ghting 1 4 5030028 **BOLT, 6 x 20 3 5 5034257 **RECEPTACLE, Li ghting 1 6 5034258 ***CAP, Li ghting receptacle 1 7 5034654 **CLAMP, Coil lead 1 8 5034259 **PLUG, Li ghting 1 9 5034655 *RECTIFIER / REGULATOR KIT 1 10 5034255 **RECTIFIER / REGULATOR Assy 1 11 5034656 **BRACKET, Rectifier/Regulator 1 12 5030359 **CASE ASSY, Fuse (20A) 1 12A 5030348 ***FUSE (20A) 1 13 5030362 **CONNECTOR, Lead wire 2 14 5030988 **BOLT, Rectifier/Regulator 2 15 5034657 **CUSHION, Rectifier/Regulator 1 16 5031904 **CLAMP 1 1 2 7 8 3 4 5 6 9 10 11 12 13 14 15 EPC3338 Ref P/N Name of Part Qty - 176960 BATTERY CHARGING KIT 1 1 173692 *RECTIFIER Assy. 1 2 510780 **TERMINAL, Ring 4 3 582976 *CABLE Assy., Battery 1 4 337522 *SCREW, Stator mounting 3 5 307417 *GROMMET 1 6 333677 *SCREW, Terminal block mounting 2 7 305514 *SCREW, Rectifier mounting 2 8 330151 *CLAMP, Stator leads 1 9 320107 *TIE STRAP 3 10 511949 *TERMINAL BLOCK 1 11 329182 *SCREW, Leads to terminal block 4 12 582930 *STATOR Assy. 1 13 510780 **TERMINAL, Ring 3 14 512370 **TUBING 1 15 336302 *GROMMET, Control panel 1

8 BATTERY CHARGING KIT – 9.9,15 HP (2-Stroke) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 6 7 8 9 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 35 35 EPC3340 Ref P/N Name of Part Qty Ref P/N Name of Part Qty - 176942 BATTERY CHARGE KIT 1 19 342341 *COVER, Electrical bracket 1 1 126942 *BRACKET, Rectifier 1 20 584781 *PLATE & SLEEVE Assy 1 2 333677 *SCREW, Rectifier 1 21 303212 *SCREW, Cover 3 3 303701 *WASHER, Rectifier 1 22 337522 *SCREW, Stator 3 4 121470 *NUT, Rectifier 1 23 511548 *CLAMP, Leads 1 5 312241 *SCREW, Electrical bracket 1 24 511549 *COVER, Leads 1 6 328701 *WASHER, Mounting 2 25 511460 *SCREW, Ignition plate 6 7 328741 *NUT, Mounting 2 26 512753 *CONNECTOR, 5-socket 1 8 328701 *WASHER, Battery cable 2 27 437836 *BRACKET, Electrical 1 9 328741 *NUT, Battery cable 2 28 585076 *CABLE, Battery 1 10 306643 *SCREW, Cover to bracket 2 29 312037 **TERMINAL 2 11 317893 *TIE STRAP, Leads, small 3 30 512682 **COVER, Terminal 1 11 320107 *TIE STRAP, Leads, large 1 31 585087 *STATOR ASSEMBLY 1 12 328074 *CAP, Bullet receptacle 1 32 513851 **TERMINAL 1 13 338272 *SCREW, Ignition coil & bracket 2 33 581656 **TERMINAL, Socket 4 14 584597 *RECTIFIER Assy 1 34 512876 **TERMINAL, Socket 3 15 510818 **TERMINAL, Ring 1 35 513654 **SLEEVE, Socket 3 16 512947 **TERMINAL, Bullet 3 36 512260 **SLEEVE, Socket 1 17 513185 **SLEEVE, Bullet 3 37 328726 SCREW (Use existing coil screw) 1 18 338212 *GROMMET, Battery cable 1

9 ELECTRICAL BATTERY CHARGING KIT – 9.9,15 HP (4-Stroke) BATTERY CHARGING KIT – 25,30 HP (2-Stroke) 3 4 2 6 11 12 13 9 10 8 5 1 7 EPC3666 Ref P/N Name of Part Qty - 5036255 KIT, BATTERY CHARGING 1 1 5036262 *RECTIFIER/REGULATOR SET 1 2 5036261 *RECTIFIER/REGULATOR ASSY 1 3 5030990 **BOLT 2 4 5036286 *RECEPTACLE SET 1 5 5036273 **CLAMP 1 3 5036282 **CASE ASSY, FUSE 1 7 5030364 **LEAD RECEPTACLE GROUND 1 8 5034257 **RECEPTACLE ASSY, LIGHTING 1 9 5034258 ***CAP 1 10 5034259 **PLUG, RECEPTACLE 1 11 5030367 **GROMMET, RECEPTACLE 1 12 5031118 **CLAMP, LEAD 1 12 5030347 **CLAMP, GROMMET 1 13 5034083 **SCREW, CABLE CLAMP 1 EPC3336 Ref P/N Name of Part Qty - 174037 BATTERY CHARGING KIT 1 1 315260 *SCREW, Rectifier mounting 1 2 309545 *SCREW, Stator mounting 3 3 582976 *CABLE Assy., Battery 1 4 512682 **COVER 1 5 307417 *GROMMET 1 6 341474 *SCREW, Terminal block mounting 2 7 329182 *SCREW, Terminal block 4 8 552421 *SCREW, Rectifier mounting 1 10 511949 *TERMINAL BLOCK 1 11 582926 *STATOR Assy. 1 12 510780 **TERMINAL 3 13 513833 **TUBING 1 14 581778 *RECTIFIER Assy. 1 15 510780 **RING TERMINAL 4 16 172905 *CABLE ASSEMBLY 1 17 121574 **TERMINAL, Ring 1 18 204034 **TERMINAL, Rcpt 1 19 204036 **TERMINAL, Ring 1 20 510780 **TERMINAL, Ring 1

10 BATTERY CHARGING KIT – 25 HP (V-Twin 4-Stroke) BATTERY CHARGING KIT, AUXILIARY – 115 THRU 250 E-TEC 2 5 12 4 10 11 9 7 1 8 3 6 EPC4245 Ref P/N Name of Part Qty - 5037452 KIT, BATTERY CHARGING 1 1 5037093 *RECTIFIER / REGULATOR SET 1 2 5036983 **RECTIFIER / REGULATOR ASSY 1 3 5032042 **TERMINAL, RESIN 2 4 5030135 **CLAMP, RECT / RGLTR LEAD 1 5 5030990 **BOLT, RECTIFIER 2 6 5037095 *RECEPTACLE SET 1 7 5037096 **CASE ASSY, FUSE 1 8 5030364 **LEAD, RECEPTACLE GROUND 1 9 5034257 **RECEPTACLE ASSY, LIGHTING 1 10 5034258 ***CAP 1 11 5034259 **PLUG ASSY, LIGHTING 1 12 5030361 TERMINAL & SLEEVE SET 1 3 1 2 4,5,6 7,8,9 EPC4247 Ref P/N Name of Part Qty - 5006253 BATTERY CHARGING KIT, Auxiliary 1 1 586877 *CABLE ASSEMBLY 1 2 911523 **TERMINAL, Ring 1 3 982019 **FUSE, 50 AMP 1 4 513664 **CONNECTOR, 2 Contact plug 1 5 503665 **SEAL 1 6 513667 **TERMINAL, Receptacle 2 7 513663 *CONNECTOR, 2 Contact Rcpt A 1 8 503665 *SEAL 1 9 514690 *PLUG, Sealing 2 A Seals existing connector on engine when kit is installed

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2005-2006 Johnson Evinrude E-TEC Accessories Parts Catalog Manual

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