2006 Johnson Evinrude 9.9HP-15HP 2-Stroke Outboard Parts Catalog Manual

ABOUT THIS CATALOG Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre- sentative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man- ual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog. The continuing accuracy of this catalog cannot be guaranteed. PARTS LIST REFERENCE a “N/A” Indicates part is NOT AVAILABLE or NOT AVAILABLE individually. b “*” Indicates parts are included in the preceding assembly. EXAMPLE SHOWN: (Ref #3) – P/N 586774 includes (Ref #4) – P/N 586101 and (Ref #5) – “GROMMET.” Also, (Ref #4) P/N 586101 includes (Ref #5) – “GROMMET.” c “A” Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list. d Additional part information. e “New” Indicates part and/or part number has been added or changed from previous model year. f “NS” Indicates part is Not Shown in illustration. g “Opt.” Indicates part is an OPTIONAL or ACCESSORY part. WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction. For the latest service part number information visit www.dealerport.com EPC (Electronic Parts Catalogs) on the DealerPort™ website. 1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1 2 351839 SCREW, Starter to C/C New 2 3 586774 STARTER SOLENOID Assy 1 (Solenoid Assy. included on DR, DE & DP models) 4 N/A *DRIVE KIT NS 1 5 586103 **GROMMET, Starter solenoid mount Opt. 2 6 341512 BOLT, Double ended-Harness ground A 1 A Only used on WR, WPR Models Following Example for Reference Only d e f g c a b c

1 9.9 - 15 4-STROKE TABLE OF CONTENTS 2006 LITERATURE - ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MODEL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PARTS SHIPPED WITH ENGINE “IN BOX” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PROFILE DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 LOWER ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 TILLER HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ENGINE ELECTRICAL HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 FLYWHEEL & STATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 IGNITION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 FUEL HOSE & PRIMER BULB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 THROTTLE LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 CONTROL CABLE BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 SHIFT LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 TIMING BELT & PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 CAMSHAFT & VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 CRANKSHAFT & PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 STERN BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 SWIVEL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 DRIVESHAFT HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 GEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 PROPELLER HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 STEERING CONNECTOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ELECTRIC START KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 REGULATED BATTERY CHARGING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 REMOTE CONTROL CONVERSION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2 2006 LITERATURE - ALL MODELS Description English Operator’s Guide French Operator’s Guide Parts Catalog English Service Manual French Service Manual 2 Stroke Models 3.5 HP 215686 215687 5006495 5006562 5006563 9.9/15 HP 215688 215689 5006496 5006564 5006565 90 - 115 HP Carbureted 215694 215695 5006500 5006576 5006577 150 - 175 HP Carbureted 215694 215695 5006501 5006576 5006577 115 HP D.I. 215716 215717 5006502 5006580 5006581 135 - 175 HP D.I. 215716 215717 5006503 5006580 5006581 40 HP E-TEC Rope 215690 215691 5006498 5006570 5006571 40-60 HP ETEC Remote 215756 215757 5006498 5006570 5006571 75/90 HP E-TEC 215692 215693 5006499 5006572 5006573 200 - 250 HP 90° E-TEC 215698 215699 5006505 5006586 5006587 4 Stroke Models 4/5/6 HP 5036558 5036559 5006602 5006588 5006589 9.9/15 HP Rope & Tiller Electric 5036560 5036561 5006603 5006590 5006591 9.9/15 Remote 5036562 5036563 5006603 5006590 5006591 30 HP Tiller Electric 5036568 5036569 5006604 5006592 5006593 30 HP Remote 5036570 5036571 5006604 5006592 5006593 40/50 HP 5036572 5036573 5006605 5006594 5006595 60/70 HP 5036574 5036575 5006606 5006596 5006597 90/115 HP 5036576 5036577 5006607 5006598 5006599 140 HP 5036576 5036577 5006608 5006598 5006599 200/225 HP 5036578 5036579 5006609 5006600 5006601 Literature Sets 2006 Parts Catalog Set – Paper 5006620 2006 Parts Catalog Microfiche Set 5007088 2006 English Service Manual Set – Evinrude E-TEC & D.I. 5006612 2006 French Service Manual Set – Evinrude E-TEC & D.I. 5006613 2006 English Service Manual Set – Johnson 2-Stroke (all) & 4-Stroke 4–30 HP 5006610 2006 French Service Manual Set – Johnson 2-Stroke (all) & 4-Stroke 4–30 HP 5006611 Shop Catalogs Special Tools Catalog 5007082 1913 – 2005 Model Number Reference 5006145 Warranty Flat Rate Guide – English 5007083 Warranty Flat Rate Guide – French 5007084 Predelivery & Installation – All Models – English 5007085 Predelivery & Installation – All Models – French 5007086 2006 Illustrated Parts & Accessory Catalog 5006559 2006 Genuine Parts Accessory Dealer Catalog 763651

3 9.9 - 15 4-STROKE MODEL FEATURES PARTS SHIPPED WITH ENGINE “IN BOX” Engine System Charging 2 Cyl, In-line Carbureted 120 Watt (E Models) 18.4 cu. in. Model Shaft Color Description J10R4SDM 15" White Tiller Steering, Rope Start J10RL4SDM 20" White Tiller Steering, Rope Start J10TE4SDM 15" White Tiller Steering, Electric Start J10TEL4SDM 20" White Tiller Steering, Electric Start J10TBL4SDE 20" Blue Tiller Steering, Electric Start J10EL4SDA 20" White Remote Steering, Electric Start J15R4SDM 15" White Tiller Steering, Rope Start J15RL4SDM 20" White Tiller Steering, Rope Start J15TE4SDM 15" White Tiller Steering, Electric Start J15TEL4SDM 20" White Tiller Steering, Electric Start J15EL4SDC 20" White Remote Steering, Electric Start All Model s Model Specifi c P/N Name of Part Qty 5036560 OWNERS MANUAL - R, RL, TE, TEL 1 5036562 OWNERS MANUAL - EL 1 5033195 PROPELLER HARDWARE KIT 1 5032950 *PROPELLER NUT 1 5032996 *COTTER PIN 1 5030438 *SPACER WASHER 1 5033198 *SPACER 1 5033197 THRUST WASHER 1 5032149 FUEL HOSE, COMPLETE 1 5036271 BATTERY CABLE - EL, TE, TEL 1 5035550 TOOL KIT 1

4 PAINT COLOR SPRAY CAN P/N PPG # APPLICATION PRIMER 777193 DP40401 Primer used on midsection and gearcase. BLACK 777179 9696 Paint used on engine cylinder/crankcase. WHITE 777171 90538 Base coat plus clearcoat for upper & lower engine covers. One coat finish for midsection and gearcase. BLUE 777175 18319 – CLEARCOAT 772414 – –

5 9.9 - 15 4-STROKE PROFILE DRAWING 529mm (20 7/8 in.) 482mm (19 in.) S: 701mm (27 5/8 in.) L: 811mm (32 in.) 495mm (19 1/2 in.) 315mm (12 1/2 in.) 604mm (23 7/8 in.) MAX: 608mm (24 in.) S: 432mm (17 in.) L: 559mm (22 in.) S: 1093mm (43 in.) L: 1220mm (48 in.) 396mm (15 5/8 in.) 35 - 60mm (1 3/8 - 2 3/8 in.) 14° 162mm (6 1/2 in.) 60° ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14° TRANSOM THICKNESS 1 3/8 to 2-3/8 in. (34.9 to 60.3mm) MAXIMUM GRAPHICAL REPRESENTATION ONLY: TOTAL RANGE 60° TILT RANGE: All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlined in ABYC transom and motor well Standard S-12-83. ALL DIMENSIONS ± 1/4 in. (6.35mm) S = 15 in. (381mm) Model L = 20 in. (508mm) Model

6 DECALS ENGINE COVER 1 5 3 2 4 6 7 EPC3597 Ref P/N Name of Part Qty 1 5033998 DECAL, "JOHNSON" - WHITE A 2 1 5034088 DECAL, "JOHNSON" - BLUE A 2 2 5032748 STRIPE, STBD- WHITE A 1 2 5033999 STRIPE, STBD- BLUE A 1 3 5032749 STRIPE, PORT- WHITE A 1 3 5034000 STRIPE, PORT- BLUE A 1 4 5036589 DECAL, "BRP" Logo A 1 5 5034204 DECAL, FUEL - WHITE A 1 5 5034478 DECAL, FUEL - BLUE A 1 6 5033229 DECAL, 9.9HP - WHITE 1 6 5034009 DECAL, 9.9HP- BLUE 1 7 5032745 DECAL, 15HP - WHITE 1 A Included with "ENGINE COVER Assy" 5 1 4 2 10 8 6 7 3 11 9 EPC3220 Ref P/N Name of Part Qty 1 5036689 ENGINE COVER Assy - WHITE A 1 1 5036690 ENGINE COVER Assy - BLUE A 1 2 5035547 *HANDLE, TILT UP - WHITE 1 2 5035548 *HANDLE, TILT UP - BLUE 1 3 5031012 *SCREW 3 4 5033212 *SEAL, RECOIL STARTER 1 5 5031557 HOOK, INST PANEL 1 6 5030943 FASTENER 1 7 5030944 PIN, LEVER 1 8 5030458 WASHER 1 9 5030573 PIN, SNAP 1 10 5035549 SCREW 2 11 5035550 TOOL SET 1 A Includes all decals except "HP" decal

7 9.9 - 15 4-STROKE LOWER ENGINE COVER TILLER HANDLE 3 4 7 15 20 21 9 11 23 18 1 13 12 14 22 6 8 8 10 2 16 17 25 26 7A EPC3221 Ref P/N Name of Part Qty 1 5033207 RUBBER, SIDE COVER 1 2 5035560 COVER ASSY, SIDE STBD (WHITE) 1 2 5035561 COVER ASSY, SIDE STBD (BLUE) 1 3 5030292 *TUBE, WATER INSP 1 4 5035562 COVER SIDE PORT (WHITE) 1 4 5035563 COVER SIDE PORT (BLUE) 1 6 5032135 PROTECTOR, SIDE COVER 2 7 5032944 SCREW (6X16) 1 7A 5030429 WASHER, SIDE COVER SCREW 1 8 5032947 SCREW (6X55) 2 9 5032948 SCREW (6X75) 1 10 5032951 NUT 1 11 5032952 NUT 2 12 5035566 HOSE 1 13 5030577 CLIP 2 14 5031690 SCREW 2 15 5035567 SCREW 4 16 5033208 SEAL, SIDE COVER DRAIN 1 17 5033209 PLUG, SIDE COVER DRAIN 1 18 5033210 SEAL, SIDE COVER 1 20 5036345 GROMMET 1 20 5036346 GROMMET - Remote Models 1 21 5032999 PLUG 1 22 5033436 CUSHION, SIDE COVER 1 23 5031690 SCREW 1 25 5036332 HOLDER, SIDE COVER 1 26 5036333 PANEL, INSTRUMENT (WHITE) 1 26 5036466 PANEL, INSTRUMENT (BLUE) 1 14 21 4 3 2 15 8 13 11 12 10 17 16 18 5 19 7 20 9 6 22 23 24 25 1 EPC3222 Ref P/N Name of Part Qty 1 5036334 HANDLE, TILLER (WHITE) 1 1 5036467 HANDLE, TILLER (BLUE) 1 2 5036335 BUSH, TILLER HANDLE 2 3 5036336 RUBBER, FRICTION 1 4 5036337 COVER, TILLER HANDLE - White 1 4 5036460 COVER, TILLER HANDLE - Blue 1 5 5030315 GRIP, HANDLE 1 6 5036338 ROD, HANDLE 1 7 5032145 STOPPER, HANDLE ROD 1 8 5036339 PLATE, HANDLE ROD ADJUSTER 1 9 5031577 BUSH, HANDLE ROD 1 10 5036340 ADJUSTER SET, HANDLE 1 11 5030319 *SUPPORT, ROD 1 12 5036341 *KNOB, ADJUSTER 1 13 5030053 NUT, ADJUSTER KNOB 1 14 5036343 CABLE ASSY, THROTTLE 2 15 5034399 BOLT, HANDLE COVER 2 16 5030049 SCREW, GRIP 1 17 5030050 SCREW, ROD ADJUSTER 2 18 5031794 WASHER, GRIP SCREW 1 19 5036535 PIN, ROD 1 20 5031795 SPRING, ROD 1 21 5036351 MARK, ENGINE START 1 22 5036285 SWITCH ASSY, EMERGENCY/STOP 1 23 5030223 *PLATE 1 24 5030224 *NUT 1 25 5030063 WASHER, EMERGENCY SWITCH 1

8 RECOIL STARTER ENGINE ELECTRICAL HARNESS EPC3223 Ref P/N Name of Part Qty 1 5036227 STARTER ASSY, RECOIL 1 2 5033122 *REEL 1 3 5033123 *RATCHET SET 1 4 5033124 *SPRING, SPIRAL 1 5 5033125 *GUIDE, ROPE 1 6 5032329 *GRIP 1 7 5033126 *NEUTRAL START SET 1 8 5032333 *BOLT 1 9 5033294 *SCREW 2 10 5035578 CABLE 1 11 5030000 BOLT 1 12 5030001 BOLT 3 13 5033310 ROPE (1500mm) 1 Cut to length from bulk roll 14 5030336 LABEL, CAUTION 1 1 2 4 3 5 6 10 8 12 13 14 9 7 11 1 2 3 4 5 7 8 9 10 12 11 6 EPC3237 Ref P/N Name of Part Qty 1 5036285 SWITCH ASSY, EMGY/STOP 1 2 5030223 *PLATE 1 3 5030224 *NUT 1 4 5036278 INDICATOR, OIL LEVEL 1 5 5033153 LABEL, OIL LEVEL 1 6 5033160 SWITCH, PRESSURE 1 7 5030226 LABEL, STOP - Blue 1 7 5034325 LABEL, STOP - White 1 8 5030063 WASHER, EMERGENCY SWITCH 1 9 5030227 PLUG 1 Manual Start Models 10 5036280 HARNESS ASSY, WIRING 1 Tiller Electric Start Models 10 5036279 HARNESS ASSY, WIRING 1 Manual Start Models 10 5036281 HARNESS ASSY, WIRING 1 Remote Models 11 5032042 *TERMINAL, RESIN 1 12 5034381 *CAP, OIL PRESSURE SWITCH 1

2006 Johnson Evinrude 9.9HP-15HP 2-Stroke Outboard Parts Catalog Manual

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