2003 Johnson Evinrude 9.9HP,10HP,15HP 2-Stroke Parts Catalog Manual

J10RSTE J10RLSTE BJ10RHSTS BJ10RHLSTS J15RSTD J15RLSTD 9.9, 10, 15HP MODELS 9.9, 10, 15

ABOUT THIS CATALOG Bombardier reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre- sentative views for reference only. The continuing accuracy of this catalog cannot be guaranteed. Certain features or equipment shown in this catalog might not be found on all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Bombardier Service Manual for exact service and maintenance information. FEATURES Use exact engine model number, including any suffix letter, when indentifying parts in this catalog. WARNING When replacement parts are required, use Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction. Indented part names indicate that the parts are included in the preced- ing assembly. 1 582365 LEAD Assy., Spark Plug 2 581027 *COVER & TERMINAL Ass y 3 510231 **TERMINAL, Spring 4 580339 *COVER & TERMINAL Ass y 5 510231 **TERMINAL, Spring 6 328701 LOCK WASHER, COIL & stop sw. grd

1 9.9, 10, 15 TABLE OF CONTENTS DECALS ............................................................................................................. 2 ENGINE COVER ................................................................................................ 3 LOWER ENGINE COVER ................................................................................. 4 MANUAL STARTER .......................................................................................... 5 TILLER HANDLE & SHIFT HANDLE ................................................................. 6 IGNITION ........................................................................................................... 7 FUEL PUMP ................................................................................................... 8-9 CARBURETOR ................................................................................................ 10 INTAKE MANIFOLD......................................................................................... 11 CRANKSHAFT & PISTONS ............................................................................. 12 EXHUAST HOUSING ...................................................................................... 13 CYLINDER & CRANKCASE ...................................................................... 14-15 MIDSECTION ............................................................................................. 16-17 GEARCASE ............................................................................................... 18-19 LITERATURE PAINT COLOR NAME SPRAY CAN PPG # 1 1. ONE COAT FINISH FOR MIDSECTION & GEARCASE PPG # 2 2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS PRIMER 771227 DP40401 – BLACK 3 3. USED ON ENGINE CRANKCASE ASSY. 771234 9696 – WHITE 771226 90538 CLEARCOAT 772414 – – 5005465 SERVICE MANUAL – ENGLISH 215454 OPERATOR’S GUIDE – ENGLISH 215409 OPERATOR’S GUIDE – FRENCH 215410 OPERATOR’S GUIDE – SPANISH 215411 OPERATOR’S GUIDE – PORTUGUESE

2 DECALS 9 3 5 4 6 7 1 2 8 11 12 10 EPC3445 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 350293 *DECAL, "Johnson" - Port, Stbd A 2 7 350222 DECAL, "15" - Rear 1 2 350295 *DECAL, Stri pe - Port A 1 8 350221 DECAL, "9.9" - Rear 1 3 350294 *DECAL, Stri pe - Stbd A 1 9 350383 DECAL, "GT" - Rear B 1 4 350298 *DECAL, "Johnson" - Rear A 1 10 333499 DECAL, Lanyard cli p C 1 5 350304 *DECAL, "BOMBARDIER " - Top lens A 1 11 334435 DECAL, Owners Attention C 1 6 350297 *DECAL, "BOMBARDIER " - Front A 1 12 339216 DECAL, Emergency restart cli p C 1 A Included with "ENGINE COVER Assy" C Not Shown B 10RH Models Only

3 9.9, 10, 15 ENGINE COVER 4 3 2 5 7 6 1 EPC3446 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 5005152 ENGINE COVER ASSY. A 6 339068 *RIVET, Front hook 2 2 339204 *SEAL 1 7 344255 *SOUND BLANKET, Rear 1 3 329217 *SCREW, Rear hook 2 303715 *WASHER, Rear bracket rivet B 4 4 438947 *HOOK, Rear 1 339068 *RIVET, Rear bracket B 4 5 436301 *HOOK, Front 1 342142 *LATCH BRACKET Assy, Rear B 1 A IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decal B Not Shown

4 LOWER ENGINE COVER EPC3447 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 343745 BRACKET, Panel 1 22 340000 *SOUND BLANKET, Upper front - Stbd 1 2 342292 BUMPER, Cover, port 2 23 512731 SCREW, Bumper to cover 8 3 5005224 ENGINE COVER, Lower, port 1 24 338300 GROMMET, Shift rod, front 1 4 339997 *SOUND BLANKET, Lower, rear, port 1 25 343562 SCREW, Cover, rear, lower 1 5 339999 *SOUND BLANKET, Upper, front, port 1 26 336165 SCREW, Fuel connector 1 6 335570 LATCH, Upper to lower cover 1 27 338241 CHOKE LEVER 1 7 308532 BUSHING 2 28 438793 FUEL CONNECTOR ASSY. 1 8 308824 NUT, Screw 6 29 343736 SEAL, Fuel connector 1 9 338213 GROMMET, Choke knob 1 31 339287 GROMMET, Throttle cable 1 11 340071 SCREW, Cover, middle 2 32 338290 GROMMET, Switch wire hole 1 12 338242 GROMMET, Shift rod, bottom 1 33 335687 SCREW, Bracket to exhaust hsg. 5 13 340071 SCREW, Cover to bracket, front 2 34 328703 WASHER 1 14 338246 GROMMET, Battery cable plug 1 35 342136 BUMPER, Stbd. 1 16 335200 SCREW, Latch to handle 1 36 309485 NUT, Ball j oint to cover 1 17 340071 SCREW, Cover, rear, upper & lower 2 37 339575 BALL JOINT 1 18 338202 SEAL, Cover to bracket, port 1 38 437780 HANDLE & SHAFT ASSY. 1 19 338286 SEAL, Cover to bracket, starboard 1 39 328703 WASHER 1 20 5005225 ENGINE COVER, Lower, starboard 1 40 328735 WASHER 1 21 339998 *SOUND BLANKET, Lower, rear, stbd. 1 41 330234 SPRING WASHER 1

5 9.9, 10, 15 MANUAL STARTER EPC3448 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 5000510 HANDLE, Starter assy. 1 15 339043 SCREW, Spindle 1 2 332260 *CAP, Starter handle 1 16 331970 SPRING, Friction 1 3 336148 GUIDE, Rope 1 17 338231 LINK, Lockout 1 4 338203 HOUSING, Starter 1 18 338228 PLUNGER, Starter lockout 1 5 335905 LINK, Friction spring 2 19 338229 SPRING, Plunger 1 6 330525 PAWL, Starter 1 20 121674 LOCKNUT, Spindle 1 7 435741 PULLEY & PIN, Starter 1 21 339030 SHIELD, Spring 1 8 203470 RING, Retaining, pawl 1 22 338225 CAM, Starter lockout 1 9 336110 RING, Retaining, guide 1 23 333040 ISOLATOR, Mount 3 10 ROPE, Starter, 65 in. (1650mm) A 1 24 339188 PIN, Cam, lockout 1 11 333710 SCREW, Starter housing 3 25 338227 TAPPET, Starter lockout 1 12 336681 SPRING, Starter 1 26 328703 WASHER, Mount 3 13 338558 SPACER, Starter housing 3 27 338240 SEAL, Housing to cover 1 14 339038 SPINDLE ASSEMBLY 1 28 329054 SCREW, Lockout cam 1 A Cut to Length From P/N 772577 - 5/32 in. O.D.

6 TILLER HANDLE & SHIFT HANDLE EPC3449 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 338206 HANDLE, Shift 1 16 585106 STOP SWITCH ASSY. 1 2 338207 LINK, Shift handle to bellcrank 1 17 581656 *TERMINAL, Socket 1 3 338689 PIN, Shift link 1 18 510818 *TERMINAL, Ring 1 4 334238 SCREW, Shift handle 1 19 339691 SLEEVE, Throttle 1 5 336417 RETAINER, Shift link 1 20 328649 SCREW, Stop switch 4 6 584302 ADJUSTMENT, Idle 1 21 313838 NUT, Steering handle 1 7 338254 HANDLE, Steering 1 22 324602 SCREW, Steering handle 1 8 435230 CABLE ASSY., Throttle 1 23 327944 PLATE, Throttle control 1 9 436216 TWIST GRIP 1 24 336347 PLUG, Idle adj ustment 1 10 329879 GUIDE, Pin 2 25 334083 ANCHOR, Throttle cable 1 11 339722 HELIX, Twist gri p 2 26 329160 SCREW, Anchor 1 12 329880 PIN, Helix rollers 1 27 338872 SLEEVE, Screw, handle 1 13 329881 ROLLER, Helix 2 28 328739 WASHER, Screw, anchor 1 14 328733 SPRING WASHER, Handle to bracket 1 33 398602 CLIP & LANYARD ASSY. 1 15 338244 CONNECTOR 1 34 333499 *CLIP 1

7 9.9, 10, 15 IGNITION EPC3450 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 302944 NUT, Fl ywheel 1 23 338146 NUT, Ball j oint 1 2 584584 FLYWHEEL ASSEMBLY 1 24 512743 RETAINER, Connectors 1 3 583740 IGNITION COIL ASSEMBLY 1 25 584840 CHARGE COIL & LAM ASSY. 1 4 329176 WASHER, Fiber, coil mtg. screw 2 26 581656 *TERMINAL, Socket 2 5 582365 LEAD ASSY., Spark plug 2 27 330346 SCREW, Throttle cam 1 6 581027 *COVER & TERMINAL ASSY., Spark 1 28 582417 PLATE & SLEEVE ASSY. 1 plug 29 511460 SCREW, Ignition plate to ret. assy. 6 7 510231 **TERMINAL, Spring 1 30 338215 RETAINER 1 8 580339 *COVER & TERMINAL ASSY., Coil 1 31 338179 CAM, Throttle 1 9 510231 **TERMINAL, Spring 1 32 315287 SCREW, Support plate to crankcase 4 10 328701 LOCK WASHER, Coil & stop sw. grd. 3 33 322102 PLATE, Support 1 11 328726 SCREW, Coil to cylinder head 2 34 322435 BEARING, I gnition plate to support 1 12 303212 SCREW, Clamp & cover 3 35 328703 WASHER 2 13 511458 CLAMP, Leads to i gnition plate 1 36 328735 WASHER, Screw, sensor 2 14 511459 COVER, Leads to i gnition plate 1 37 319682 SCREW, Sensor to plate 2 15 337522 SCREW, Charge coil mounting 2 38 512753 CONNECTOR, 5-socket 1 16 329110 SCREW, Mounting 2 39 584716 SENSOR ASSEMBLY 1 17 586798 POWER PACK N 1 40 581656 *TERMINAL, Socket 2 18 512754 *CONNECTOR, 5-pin 1 41 320107 TIE STRAP 1 19 511469 *TERMINAL, Pin 5 42 329176 WASHER, Fiber, power pack 4 20 512478 *COVER, Terminal 2 43 328701 WASHER, Screw, ground 1 21 512256 *TERMINAL 2 44 339083 BALL JOINT 1 22 512131 *TERMINAL, Ring 1 N New P/N for 2003

8 FUEL PUMP 12 7 9 6 5 3 8 10 4 2 15 1 14 12 13 12 11

2003 Johnson Evinrude 9.9HP,10HP,15HP 2-Stroke Parts Catalog Manual

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