2006 Johnson Evinrude 60HP-70HP 4-Stroke Outboard Parts Catalog Manual

ABOUT THIS CATALOG Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre- sentative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man- ual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog. The continuing accuracy of this catalog cannot be guaranteed. PARTS LIST REFERENCE a “N/A” Indicates part is NOT AVAILABLE or NOT AVAILABLE individually. b “*” Indicates parts are included in the preceding assembly. EXAMPLE SHOWN: (Ref #3) – P/N 586774 includes (Ref #4) – P/N 586101 and (Ref #5) – “GROMMET.” Also, (Ref #4) P/N 586101 includes (Ref #5) – “GROMMET.” c “A” Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list. d Additional part information. e “New” Indicates part and/or part number has been added or changed from previous model year. f “NS” Indicates part is Not Shown in illustration. g “Opt.” Indicates part is an OPTIONAL or ACCESSORY part. WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction. For the latest service part number information visit www.dealerport.com EPC (Electronic Parts Catalogs) on the DealerPort™ website. 1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1 2 351839 SCREW, Starter to C/C New 2 3 586774 STARTER SOLENOID Assy 1 (Solenoid Assy. included on DR, DE & DP models) 4 N/A *DRIVE KIT NS 1 5 586103 **GROMMET, Starter solenoid mount Opt. 2 6 341512 BOLT, Double ended-Harness ground A 1 A Only used on WR, WPR Models Following Example for Reference Only d e f g c a b c

1 60–70 4-STROKE TABLE OF CONTENTS 2006 LITERATURE - ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MODEL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PARTS SHIPPED WITH ENGINE “IN BOX” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PROFILE DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 LOWER ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 AIR SILENCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 FLYWHEEL COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ENGINE ELECTRICAL HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 FLYWHEEL & STATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 IGNITION COIL & RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 ENGINE CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 FUEL VAPOR SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 FUEL INJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 THROTTLE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TIMING CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 CYLINDER & CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 CRANKSHAFT & PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 EXHAUST ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 DRIVESHAFT HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 STERN BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 SWIVEL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 SHIFT LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 SHIFT ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 STEERING LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 GEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 PROPELLER HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 TRIM & TILT MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 TRIM & TILT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 STEERING CONNECTOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 TILLER UPGRADE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2 2006 LITERATURE - ALL MODELS Description English Operator’s Guide French Operator’s Guide Parts Catalog English Service Manual French Service Manual 2 Stroke Models 3.5 HP 215686 215687 5006495 5006562 5006563 9.9/15 HP 215688 215689 5006496 5006564 5006565 90 - 115 HP Carbureted 215694 215695 5006500 5006576 5006577 150 - 175 HP Carbureted 215694 215695 5006501 5006576 5006577 115 HP D.I. 215716 215717 5006502 5006580 5006581 135 - 175 HP D.I. 215716 215717 5006503 5006580 5006581 40 HP E-TEC Rope 215690 215691 5006498 5006570 5006571 40-60 HP ETEC Remote 215756 215757 5006498 5006570 5006571 75/90 HP E-TEC 215692 215693 5006499 5006572 5006573 200 - 250 HP 90° E-TEC 215698 215699 5006505 5006586 5006587 4 Stroke Models 4/5/6 HP 5036558 5036559 5006602 5006588 5006589 9.9/15 HP Rope & Tiller Electric 5036560 5036561 5006603 5006590 5006591 9.9/15 Remote 5036562 5036563 5006603 5006590 5006591 30 HP Tiller Electric 5036568 5036569 5006604 5006592 5006593 30 HP Remote 5036570 5036571 5006604 5006592 5006593 40/50 HP 5036572 5036573 5006605 5006594 5006595 60/70 HP 5036574 5036575 5006606 5006596 5006597 90/115 HP 5036576 5036577 5006607 5006598 5006599 140 HP 5036576 5036577 5006608 5006598 5006599 200/225 HP 5036578 5036579 5006609 5006600 5006601 Literature Sets 2006 Parts Catalog Set – Paper 5006620 2006 Parts Catalog Microfiche Set 5007088 2006 English Service Manual Set – Evinrude E-TEC & D.I. 5006612 2006 French Service Manual Set – Evinrude E-TEC & D.I. 5006613 2006 English Service Manual Set – Johnson 2-Stroke (all) & 4-Stroke 4–30 HP 5006610 2006 French Service Manual Set – Johnson 2-Stroke (all) & 4-Stroke 4–30 HP 5006611 Shop Catalogs Special Tools Catalog 5007082 1913 – 2005 Model Number Reference 5006145 Warranty Flat Rate Guide – English 5007083 Warranty Flat Rate Guide – French 5007084 Predelivery & Installation – All Models – English 5007085 Predelivery & Installation – All Models – French 5007086 2006 Illustrated Parts & Accessory Catalog 5006559 2006 Genuine Parts Accessory Dealer Catalog 763651

3 60–70 4-STROKE MODEL FEATURES PARTS SHIPPED WITH ENGINE “IN BOX” Engine System Charging 4 Cyl, In-line DSM Fuel Inj ection 300 Watt 79.2 cu. in. Model Shaft Color Description J60PL4SDM 20" White Power Tilt, Remote Steering, Electric Start BJ60PL4SDM 20" White Power Tilt, Remote Steering, Electric Start J70PL4SDM 20" White Power Tilt, Remote Steering, Electric Start BJ70PL4SDM 20" White Power Tilt, Remote Steering, Electric Start All Model s Model Specifi c P/N Name of Part Qty 5036574 Owners Manual 1 5032934 Propeller Hardware Kit 1 5032551 Thrust Washer, Propeller 1 5032451 Battery cable 1 5035107 Battery sub-cable 1 5031077 Bracket, fuel hose 1 5030094 Bolt, fuel hose bracket 1 5032844 Steering link 1 5030840 Seal, steering cable 1 5036599 Bolts, transom 4 5031221 Nuts, transom bolt 4 5030839 Cap, transom bolt 4 5030436 Washer, transom bolt 4 5036480 Washer, transom bolt 4 5030462 Washer, transom lock 4 5034634 Tool kit 1 5030927 Cable grommet 1 5031593 Cable retainer 1 5031121 Bolt, cable retainer 1 5030575 Clip 2 5031080 Washer 2

4 PAINT COLOR SPRAY CAN P/N PPG # APPLICATION PRIMER 777193 DP40401 Primer used on midsection and gearcase. BLACK 777179 9696 Paint used on engine cylinder/crankcase. WHITE 777171 90538 Base coat plus clearcoat for upper & lower engine covers. One coat finish for midsection and gearcase. CLEARCOAT 772414 – –

5 60–70 4-STROKE PROFILE DRAWING 373mm (14 3/4 in.) 219mm (8 5/8 in.) 30° 30° MAX 824mm (32 1/2 in.) 800mm (31 1/2 in.) 502mm (19 7/8 in.) L : 991mm (39 1/8 in.) 661mm (26 1/8 in.) 370mm (14 5/8 in.) 75mm (3 in.) 14° 69° L : 1493mm (58 7/8in.) L : 520mm (20 1/2in.) 585mm (23 1/8 in.) 131mm (5 1/4 in.) 219mm (8 5/8 in.) 373mm (14 3/4 in.) ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14° TRANSOM THICKNESS 3 in. (76.2mm) MAXIMUM GRAPHICAL REPRESENTATION ONLY: TOTAL RANGE 75° POWER TRIM & TILT: ALL DIMENSIONS ± 1/4 in. (6.35mm) L = 20 in. (508mm) Model All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlined in ABYC transom and motor well Standard S-12-83.

6 DECALS ENGINE COVER 3 1 2 7 4 6 5 EPC3545 Ref P/N Name of Part Qty 1 5032867 *DECAL, "Johnson" A 2 2 5032808 *STRIPE, ENGINE COVER STBD A 1 3 5032809 *STRIPE, ENGINE COVER PORT A 1 4 5036589 *DECAL, "BRP" Logo F/R A 2 5 5034204 *DECAL, FUEL LIMITATION A 1 6 5032864 DECAL, 60HP - F/R 2 7 5032937 DECAL, 70HP - F/R 2 A Included with ENGINE COVER Assy 6 5 8 7 4 9 3 2 1 EPC3547 Ref P/N Name of Part Qty 1 5036742 ENGINE COVER Assy 1 Includes all decals except "HP" decal 2 5032866 *HANDLE, Tilt 1 3 5030037 *BOLT 4 4 5031148 *BRACKET, Engine cover 2 5 5031099 *HOOK, Engine cover fastener 2 6 5031098 *SCREW (6X20mm) 4 7 5030051 *NUT 4 8 5031147 *WASHER (6.5X15X1.5mm) 4 9 5034538 TOOL SET 1

7 60–70 4-STROKE LOWER ENGINE COVER 13 1 7 6 11 21 9 3 8 4 20 19 14 15 10 2 15 14 19 20 5 18 17 22 23 16 7 26 25 24 EPC3148 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 5030926 SEAL, Upper cover 1 15 5030944 PIN, Lever 2 2 5030928 SEAL, Lower cover 1 16 5030953 HOLDER, Control cable 1 3 5030946 COVER, Lower - Stbd 1 17 5031593 RETAINER, Control cable 1 4 5030948 PLUG, Lower cover 1 18 5030408 SCREW (6X25mm) 2 5 5030949 COVER, Lower - Port 1 19 5030458 WASHER (4.2X11X1.0mm) 2 6 5036741 PANEL, Front 1 20 5030573 PIN, Snap 2 7 5030402 BOLT (8X40mm) 2 21 5031120 CUSHION, Lower cover 1 8 5031824 SCREW (6X30mm) 6 22 5031121 BOLT 1 9 5030473 WASHER 2 23 5030000 BOLT 2 10 5031906 PIN 3 24 438793 FUEL CONNECTOR 1 11 5030558 CUSHION 2 25 336165 *SCREW 1 13 5030927 GROMMET, Control cable 1 26 328703 *WASHER 1 14 5030943 FASTENER 2

8 AIR SILENCER FLYWHEEL COVER 1 2 4 5 11 12 13 14 15 3 6 7 8 9 10 8 EPC3156 Ref P/N Name of Part Qty 1 5031070 ARRESTER, Flame 1 2 5030688 SILENCER 1 3 5032216 COVER, Silencer 1 4 5031152 HOLDER, Flame arrester 1 5 5031153 SEAL, Silencer 1 6 5031071 BAND, Silencer cover 1 7 5030387 BOLT (8X105mm) 2 8 5030472 WASHER 2 9 5030556 CUSHION 1 10 5030990 BOLT 1 11 5032902 BRACKET, Silencer 1 12 5032873 BOLT (8X125mm) 2 13 5030056 WASHER (6.5X18X1.6mm) 2 14 5032879 WASHER (8.5X20X2.0mm) 2 15 5030990 BOLT 2 8 4 7 5 6 6 1 3 2 9 EPC3180 Ref P/N Name of Part Qty 1 5030634 HOUSING, Lower oil seal 1 2 5032851 COVER, Ring gear 1 3 5030639 CUSHION, Ring gear cover 1 4 5030410 SCREW (6X18mm) 1 5 5030543 O RING 1 6 5031067 SEAL, Oil 2 7 5030557 CUSHION 2 8 5030336 DECAL, Caution 1 9 5030550 SEAL, Oil 1

2006 Johnson Evinrude 60HP-70HP 4-Stroke Outboard Parts Catalog Manual

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