Evinrude fleetwin 7.5 outboard motor parts manual

PARTS LIST EVINRUDE FLEETWIN 7.5 MODELS 7522 AND 7523 I I INSTRUCTIONS ON HOW TO ORDER I1 For their convenience, as well as ours, we ask our for as a word. English words and code words may customers to carefully follow our instructions in be used in the same message, but code letters ordering parts. cannot be combined with English words. I We also request that owners order their parts from our dealer or nearest service station or distributor. ORDER BY PART NUMBER GIVING NAME OF PART ALSO. ALWAYS GIVE THE SERIAL NUMBER OF THE MOTOR FOR WHICH PART OR PARTS ARE REQUIRED. This is very important, and is necessary to in- telligently fill your order. If you cannot give the number of the motor, state when and from whom the motor was purchased. TELEGRAMS AND HOW TO USE "EVINRUDE CODE." Telegram rates are based on fifteen words or less, for immediate delivery. Day letter or night letter rates are considerably cheaper. Detailed informa- tion may be found on rear of any telegram blank. Use the following code only on messages of more than fifteen words. Each five code lettersarecharged A-1 G-7 L - Air Parcel Post B-2 H-8 M - Freight - Truck C-3 1-9 V - Air Express D-4 J-0 X - Express E - 5 K - Each Y - Parcel Post F - 6 P - Number Z - Freight - Railway Following is an example of a telegram not coded and the same reduced to code: I (NOT CODED - 22 WORDS.) I Parcel Post Two Number One Three Naught Naught Four Four Propeller Nut Twelve Number One Three Naught Naught Five Three Shear Pins. %. I (CODED - 8 WORDS.) I YBPAC JJDD Propeller Nut ABPAC JJEC shear-$ Pins. I Do not use this code in cable messages. .-I SHIPPING INSTRUCTIONS. Unless specific instructions accompany the order, we will use our own judgement on how to ship. TERMS: CASH WITH ORDER OR C.O.D. In ordering parts, to avoid C.O.D. shipments and extra charges, all orders should be accompanied by cash. Save time and money by remitting suffi- cient cash to cover cost of parts and Transporta- tion Charges. Stamps are accepted in payment of all orders not over $1.00. The right to hold all orders unaccompanied by cash is reserved by Evinrude Motors, Milwaukee. A minimum charge of $0.50 net will be made on all orders amounting to less than this amount. We reserve the right to. furnish additional parts to make up the difference. INSTRUCTIONS ON RETURNING PARTS. Parts can only be returned in accordance with terms outlined under the Service Policy laid down in the instruction manual. YYY ALL PRICES SUBJECT TO CHANGE WITHOUT NOTICE EVINRUDE MOTORS, Milwaukee,Wis., U.S.A. 1 SECOND EDITION CABLE ADDRESS "EVINRUDE" www.powersportsupply.co

r FLEETWIN MOTOR COVER i [ .\ , , ;s , .,- % . " A< *Not Shown 5 " C ORDER YOUR PARTS FROM YOUR DISTRICT SERVICE STATION 2 L REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 203676 203602 551517 203601 203617 203600 203616 203361 71X1001 277284 "03290 203455 203897 277615 203949 NAME OF PART Choke knob screw ........ Choke control knob ........ High and low speed knob screws . Control knob and stop pin, slow .............. . speed. Low speed knob cover grommet Control knob and stop pin, high speed .............. High speed knob cover grommet ............ Choke knob grommet ....... Latch to cover rivet. ....... Cover latch assembly ....... Motor cover bumper ....... Cover to starter housing bumper . Cover to starter housing pin ... Motor cover hinge pin assembly . Motor cover hinge pin ret. ring . QTY. 1 1 2 . 1 1 1 1 1 4 2 4 1 1 1 1 REF. NO. 16 17 18 19 20 21 22 23 24 25 26 27 28 * * PART NO. 277641 277642 204013 204010 304296 304022 304021 304020 304297 304015 304012 304239 304240 277734 277661 NAME OF PART .. Motor cover assembly - Port Motor cover assembly - Star- board .............. Medallion to motor cover fastener ...... ...... Motor cover medallion Control shaft grommet Seal to lower cover clamp screw .............. Outer seal to lower cover clamp . Inner seal to lower cover clamp . ..... Lower motor cover seal Lower cover to exhaust housing ........... screw, front Lower cover to exhaust hsg. screw Lower motor cover, front. .... .... Lower motor cover, rear. Set of decals. ........... Instruction manual kit assembly. . www.powersportsupply.co

FLEETWIN STARTER NAME OF PART REF. NO. * 1 2 3 4 5 6 7 Starter housing assembly .... Starter housing to powerhead screw .............. Starter rope to handle anchor . . Starter handle .......... ....... Rope to cover eyelet Spindle to starter housing screw . Starter retaining screw lockwasher ............. Starter spindle washer ..... PART NO. 277565 303288 304323 203903 303560 13x588 13x51 202356 PART IQ'l"k.l~ NO.1 NAMEOFPART Starter spindle ......... Starter pawl retainer ring .... Starter pawl ............ Starter friction spring ...... Friction spring to pawl link ... ........... Starter pulley Starter spring ........... Starter rope ........... Starter housing .......... Starter housing guide pin ..... *Not Shown ORDER YOUR PARTS FROM YOUR DISTRICT SERVICE STATION 3 www.powersportsupply.co

r '3 : . .= - L - FLEETWIN MAGNETO ORDER YOUR' PARTS FROM YOUR DISTRICT SERVICE STATION 4 I I j 1 . . - - ? I I t -,fi- .? -; ... 3 -. ' .. Z fzs&J-, I V 1 f!/3 m- 5 - REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 *Not PART NO. 120783 510256 580178 510257 580179 510289 580118 510278 510208 )510194 b 580148 71A1052 510204 510185 510193 510173 510189 510188 510278 580210 580206 43A128 PART NO. 301988 510293 203751 510292 580217 510191 510192 3x28 302750 303952 203888 303146 510193 370364 510193 510259 510195 510232 510231 Shown NAME OF PART Marker .............. High tension lesd, upper ..... -.High tension leadassembly, upper.. ............. High tension lead, lower ..... High tension lead assembly, lower. ..... ,. , ...... * Coil to H.T. lead gromm-et .... .. ...... Coil assembly .& ..... Breaker mounting &rew Bow washer ....... ' : , ... Breaker terminal screw ...... ........ ............ Breaker assembly. Spring clip. Breaker spring clip ........ Breaker eccentric screw . . T . . Condenser -mounting screw .... ............. Condenser ............. Oiler wick Oiler clip ............. Hole plug screw ............ Armature Plate and post ..... ..... Armature plate assembly ........... Feelergauge NAlVIE OF PART Flywheel nut ........... Inspection hole cover screw ... ... Inspection hole cover screw Inspection hole cover ....... Flywheel and cover assembly .. Armature plate mounting screw . Armature plate mounting screw . Lockwasher ............ .. Cam to armature plate screw Throttle cam to armature plate screw washer .......... Armature plate cam, ....... . Armature plate link spring clip. Linkage assembly to armature plate screw ........... Throttle control plate and link ..... assembly 1. ; ...... High tension lead clip mounting ....... - ...... screw. High tension lead clamp ..... Lamination mounting screw Spark plug rubber cover ..... .......... Spring terminal QTY. 1 1 1 1 -? I'-s,. 2 2 . - 2 2 2 2 2 2 2 2 2 1 1 1 . 1 1 1 QTY.NO. 1 1 3 1 1 2 2 2 2 1 1 1 2 1 1 1 4 2 2 REF. 20 21 * 22 * 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 * * www.powersportsupply.co

FLEETWIN GEAR CASE I I 'b . I I tHeavy Duty (Bronze - Chrome Plated) 1 ORDER YOUR PARTS FROM YOUR DISTRICT SERVICE STATION - &EF. NO, w * 1 2 3 4 5 ' 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28 29 30 *Not PART NO. 376791 303355 303356 303347 303391 303357 303327 302325 303365 13x332 302333 277650 304071 303328 300611 15x268 302504 303358 304083 303340 303381 303401 303666 303380 304009 304010 303998 376345 303361 376078 303360 303345 Shown NAME OF PART Gear case assembly complete . . Drive shaft to crankcase gasket . Drive shaft to crankcase plate . . Lower bearing seal to drive shaft "0" ring . . . . . . . . . . . . . Lower bearing to drive shaft seal Lower bearing to crankcase seal spring . . . . . . . . . . . . . . Lower bearing seal spring washer . . . . . . . . . . . . . . Gear case to D/S casing screw . . Propeller shaft cap . . . . . . . . Propeller shaft cotter pin. . . . . Drive pin . . . . . . . . . . . . . Propeller and bushing assembly . Gear case screw . . . .. . . . . . Upper to lower gear case seal . . Front bearing dowe1 . . . . . . . Shift lever pin cotter pin . . . . , Shift rod pin . . . . . . . . . . . . Shifter lever pivot pin. . . . . . . Pivot pin washer . . . . . . . . . Shifter lever. . . . . . . . . . . . Cradle . . . . . . . . . . . . . . . Shift rod . . . . . . . . . . . . . . Shift rod, 5 in. longer . . . . . . Bearing, front . . . . . . . . . . Drive shaft pinion . . . . . . . . . Rear reversing gear . . . . . . . Rear revers6 gear bushing . . . . Front gear and bushing . . . . . . Propeller shaft thrust washer . . Clutch dog shifter assembly ' . . . Gear case head "0" ring . . . . . Gear case head seal. . . . . . . . REF. PART QTY.NO. NO. NAME OF PART QTY . 2% 1 31 376776 Gear case head and bearing assy. 1 1 32 303443. Propeller shaft . . . . . . . . . . 1 1 33 303395 Impeller housing screw . . . . . . 4 34 302497 Water tube grommet . . . . . . . 1 1 '35 303261 Drive shaft drive pin . . . :, . . 1 1 36 303442 Impeller hou* . . . . . . . .-W+ 1 t36 376436 Impeller. housing and plate. . . . . 1 1 37 277181 Impeller assembly. . . . . . . . . 1 38 303376 Impeller housing plate. . . . . . . 1 1 39 300599 Bearing housing seal . . . . . . . 1 4 40 376074 Bearing housing and bearing assy. 1 1 41 303339 Gear case to bearing housing 1 gasket . . . . . . . . . . . . . . 1 1 42 300771 Pump impeller pin . . . . . . . . 1 -1 43 376787 Drive shaft . . . . . . . . . . . . 1 6 43 376788 Drive shaft, 5 in. longer . . . . . 1 1 44 376073 Pinion shaft and shock absorber ' 1 assembly ............ 1 1 45 1A135 Pinion to pinion shaft key . .. . . . 1 1 46 303332 Upper gear housing shift rod 1 bushing.. . . . . . . . . . . . . 1 1 47 301877 Shift rod "0" ring . . . . . . . . . 1 1 48 43x147 Upper gear case spring screw . . 1 ' 1 49 303466 Upper gear case spring detent . . 1 1 50 303700 Detent spring back up spring . . . 1 1 51 27A283 Drain and water flush plug . . . . 2 1 52 27x284 Drain and water flush plug gasket 2 1 53 300314 Plug . . . . . . . . . . . . . . . . 1 1 54 303331 Water intake screen . . . . . . . 1 . 1 55 302681 Water by-pass cover screw . . . 2 . 1 56 304579 Gear case water by-pass cover, 2 upper . . . . . . . . . . . : . . 1 1 57 302325 Gear case ext. screw, 5 in. longer 4 1 58 303672 Gear case extension, 5 in. longer 1 1 59 376775 Gear case assy., upper and lower 1 www.powersportsupply.co

FLEETWIN POWER HEAD ORDER YOUR PARTS FROM YOUR DISTRICT SERVICE STATION. www.powersportsupply.co

..... FLEETWIN POWER HEAD ....... Bearing clamp screw ... Control lever bracket clamp Armature plate control lever pin . ... Armature plate control lever Cover mount ........... ....... Cover mount retainer Cover mount and retainer assembly ............ .... By-pass,_cover plate screw ........... By -pass cover ....... By-pass cover gasket .... Exhaust cover plate screw Exhaust cover to cylinder screw, REF. NO. PART NO. 12 13 14 REF. 1 PART I I 1 NAME OF PART 15 16 17 18 19 20 21 22 t 23 t23 203374 202580 203020 rk plugs. . . NO. 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 38 39 39 40 41 41 42 43 long ............... Exhaust .cover plate ........ Exhaust cover plate gasket .... Exhaust cover ~kt water baffle . . *Not Shown t We recommend either Champion or Auto-Lite sps 304693 302431 203681 71x1084 300399 21x167 300402 203433 200322 376290 High tension l&s clamp ..... Cylinder to crankcase screw, uppp Cylinder to crankcase screw, center ........ ' ...... Cylinder to crankcase screw, lowel Cylinder to crankcase washer, upper and lower ......... Cylinder to crankcase screw ... Cylinder to crankcase taper pin . Oil transfer tube (upper bearing) . Spark plug, Champion J-6J .... Spark plug, Auto-Lite A3X .... I 552499 to cry;! 1'7 / 1 washer ... .... 46 43x302 Cylirlder head screw washer . . 10 47 27x309 Cylinder head welch plug . . :, . * 277596 Set of gatjkets ........... NO. 303459 203034 277375 202094 277446 304442 303278 303277 510168 120395 43A44 41A17 120325 202522 202523 277401 202524 203232 300288 376989 277200 41A362 203375 43x222 NAME OF PART Cylinder head cap screw ..... Cylinder head gasket ....... Cylinder head and plug ...... Oil drain line plug ........ Cylinder and crankcase assembly. Armature plate support screw . . Armature plate support ...... Armature plate retaining ring . . Magneto cam ........... Flywheel key. Connecting rod screw ........... ...... Connecting rod screw lock plate . Piston pin spring ring. ...... ............. Piston pin Piston pin .005 0.S. ....... . ......... Connect!ng rod ; Piston ring ............ Piston ring .020 0. S. ....... ..... ... Piston dowel pin : ......... Piston less rings ... Piston less rings -020 0. S. Oil slinger. ............ Crankshafe-: .-:-4. ........ Oil reservoir plug &TY. 10 1 1 2 1 4 1 1 1 1 4 4 4 2 2 2 6 6 6 2 2 1. 1. I , I 4 .. .. www.powersportsupply.co

- FLEETWIN CARBURETOR ORDER YOUR PARTS FROM YOUR DISTRICT SERVICE STATION. 8 www.powersportsupply.co

FLEETWIN CARBURETOR ' clamp .............. 2 packing ............. 4 15 t 301822 Fuel connector hose clamp .... 2 58 300179 High speed needle valve nut ... 1 ' 16 203286 Fuel connector to manifold hose . 1 59 303476 High speed needle valve ...... 1 17 303171 Fuel connector to carburetor hose 1 60 71x1589 Float chamber to carburetor ........ 18 375788 Fuel connector body 1 body screw ............ 5 19 304891 Silencer to manifold screw .... 2 61 302994 Carburetor body to float chamber 20 21x200 Silencer to manifold screwwasher 2 gasket .............. 1 .. A 21 302124 Cover plate to silencer body screw 2 62 203652 Silencer button plug ........ 1 22 200931 Silencer to carburetor screw ... 2 63 303041 Float chamber drain screw .... 1 / 23 303479 Slow speed needle valve nut ... 1 64 376681 Float chamber and nipple assembly 1 ........ ! 24 203355 Slow speed carburetor packing 65 300096 Float arm hinge pin 1 nut washer ............ 1 66 375919 Float and arm ........... 1 ' 25 203387 Air silencer cover plate ..... 1 67 375985 Float valve and seat ....... 1 26 211286 Air silencer body and loading tube 1 68 301996 Float valve seat washer ..... 1 / 27 203479 High speed needle stop ...... 1 69 303478 High speed nozzle .. : ...... 1 28 303780 High speed needle stop screw . . 1 70 302984 Float chamber to carburetor boss 29 203465 Slow speed needle stop ...... 1 gasket .............. 1 30 61X109 Slow speed needle stop screw .. 1 71 304201 Carburetor lead shot ....... 5 31 41A110 Cam follower link pin ....... 2 72 27x309 Expansion plug .......... 1 ....... I 32 203383 Throttle lever to cam follower 73 376248 Carburetor body only 1 ... Link ............... 1 74 85A101 Manifold to carburetor stud 2 33 19x136 Carburetor to manifold nut .... 2 75 71A1052 Cam follower clip ......... 2 34 303437 Carburetor to manifold gasket .. 1 76 203384 Cam follower. pin .......... 1 35 302430 Carburetor body to spring screw . 1 77 203381 Cam follower ........... 1 36 I 302977 Choke control rod spring ..... 1 78 203382 Cam follower spring ....... 1 ... 37 21x163 Choke control rod cotter pin 1 * 277369 Cover mount and retainer assembly 1 ............ .. 38 ; 303760 Throttle and choke valve to shaft 79 203654 Cover mount 2 ! screw .............. 2 80 277368 Cover mount retainer ....... 2 39 1 303109 Choke valve ............ 1 81 . 277444 Intake manifold and nipple ............. 40 302997 control rod ........ 1 assembly 1 41 ! 375921 hoke shaft and lever assembly . 1 QTY . 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NAME OF PART Throttle lever screw ....... Lever and screw assembly .... ..... Throttle shaft cotter pin Throttle shaft washer ...... Throttle valve ........... Throttle shaft and lever assembly Throttle shaft spring ....... .... Yoke and screw assembly Thumb nut and swivel cup ............. assembly Filter bowl ............ ........ Filter bowl gasket Filter nut ............. Filter element .......... Filter stud ............. ..... Slow speed needle valve High and slow speed valve REF . NO . * 1 2 3 4 5 6 REF . NO . 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 PART NO . 304572 376725 303049 303048 303477 375922 302996 375992 375989 303121 303122 304539 303133 304518 303448 43x123 PART NO . 376685 21x359 5 W 37 133451 203379 203378 303761 202668 202667 277275 9 1 19x191 10 . 302048 11 302046 12 1 302042 13 1 203377 14 302647 NAME OF PART Carburetor assembly ....... Fuel connector body screw .... Fuel connector to steering bracket lock washer ....... Manifold to crankcase screw ... Manifold to leaf plate gasket ... Leaf plate to crankcase gasket .. Leaf screw ............ QTY . 1 1 1 6 1 1 4 Leaf back-up plate ........ Leaf ................ Carburetor leaf plate assembly .. . Check valve to leaf plate screw Check valve spring ........ Check valve spacer ........ Air line check valve ....... Leaf plate only .......... Carburetor and manifold hose 2 2 1 2 1 2 1 1 www.powersportsupply.co

FLEETWIN EXHAUST TUBE AND SWIVEL BRACKET I I ORDER YOUR PARTS FROM YOUR DISTRICT SERVICE STATION 10 www.powersportsupply.co

Evinrude fleetwin 7.5 outboard motor parts manual

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