2006 Johnson Evinrude 200HP 225HP 250HP 90 Degree V6 Outboard Parts Catalog Manual

ABOUT THIS CATALOG Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre- sentative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man- ual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog. The continuing accuracy of this catalog cannot be guaranteed. PARTS LIST REFERENCE a “N/A” Indicates part is NOT AVAILABLE or NOT AVAILABLE individually. b “*” Indicates parts are included in the preceding assembly. EXAMPLE SHOWN: (Ref #3) – P/N 586774 includes (Ref #4) – P/N 586101 and (Ref #5) – “GROMMET.” Also, (Ref #4) P/N 586101 includes (Ref #5) – “GROMMET.” c “A” Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list. d Additional part information. e “New” Indicates part and/or part number has been added or changed from previous model year. f “NS” Indicates part is Not Shown in illustration. g “Opt.” Indicates part is an OPTIONAL or ACCESSORY part. WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction. For the latest service part number information visit www.dealerport.com EPC (Electronic Parts Catalogs) on the DealerPort™ website. 1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1 2 351839 SCREW, Starter to C/C New 2 3 586774 STARTER SOLENOID Assy 1 (Solenoid Assy. included on DR, DE & DP models) 4 N/A *DRIVE KIT NS 1 5 586103 **GROMMET, Starter solenoid mount Opt. 2 6 341512 BOLT, Double ended-Harness ground A 1 A Only used on WR, WPR Models Following Example for Reference Only d e f g c a b c

1 200 - 250 E-TEC 90° TABLE OF CONTENTS 2006 LITERATURE - ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MODEL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PARTS SHIPPED WITH ENGINE “IN BOX” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PROFILE DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DECALS – BLUE MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 DECALS – WHITE MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 DECALS – HL, HX MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 LOWER ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 AIR SILENCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 ENGINE ELECTRICAL HARNESS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ELECTRICAL BRACKET & COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ELECTRIC STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 FLYWHEEL & STATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 EMM, SENSORS, IGNITION COILS, & SPARK PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FUEL LIFT PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 FUEL PUMP & VAPOR SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 FUEL INJECTOR & RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 OIL RECIRCULATION HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 WATER PRESSURE RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 COOLING HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 THROTTLE LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 SHIFT LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 INTAKE MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 CRANKSHAFT & PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 CYLINDER & CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 CYLINDER/CRANKCASE GASKET & SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 EXHAUST HOUSING & MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 INNER EXHAUST HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 STERN & SWIVEL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 GEARCASE - “M” TYPE GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 GEARCASE - “M” TYPE COUNTER ROTATION GEARCASE . . . . . . . . . . . . . . . . . . . . . . . 32 GEARCASE - “L” TYPE GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 TRIM & TILT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 SPEEDOMETER HOSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 STEERING LINK KIT (ACCESSORY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 DUAL CABLE STEERING KIT (ACCESSORY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

2 2006 LITERATURE - ALL MODELS Description English Operator’s Guide French Operator’s Guide Parts Catalog English Service Manual French Service Manual 2 Stroke Models 3.5 HP 215686 215687 5006495 5006562 5006563 9.9/15 HP 215688 215689 5006496 5006564 5006565 90 - 115 HP Carbureted 215694 215695 5006500 5006576 5006577 150 - 175 HP Carbureted 215694 215695 5006501 5006576 5006577 115 HP D.I. 215716 215717 5006502 5006580 5006581 135 - 175 HP D.I. 215716 215717 5006503 5006580 5006581 40 HP E-TEC Rope 215690 215691 5006498 5006570 5006571 40-60 HP ETEC Remote 215756 215757 5006498 5006570 5006571 75/90 HP E-TEC 215692 215693 5006499 5006572 5006573 200 - 250 HP 90° E-TEC 215698 215699 5006505 5006586 5006587 4 Stroke Models 4/5/6 HP 5036558 5036559 5006602 5006588 5006589 9.9/15 HP Rope & Tiller Electric 5036560 5036561 5006603 5006590 5006591 9.9/15 Remote 5036562 5036563 5006603 5006590 5006591 30 HP Tiller Electric 5036568 5036569 5006604 5006592 5006593 30 HP Remote 5036570 5036571 5006604 5006592 5006593 40/50 HP 5036572 5036573 5006605 5006594 5006595 60/70 HP 5036574 5036575 5006606 5006596 5006597 90/115 HP 5036576 5036577 5006607 5006598 5006599 140 HP 5036576 5036577 5006608 5006598 5006599 200/225 HP 5036578 5036579 5006609 5006600 5006601 Literature Sets 2006 Parts Catalog Set – Paper 5006620 2006 Parts Catalog Microfiche Set 5007088 2006 English Service Manual Set – Evinrude E-TEC & D.I. 5006612 2006 French Service Manual Set – Evinrude E-TEC & D.I. 5006613 2006 English Service Manual Set – Johnson 2-Stroke (all) & 4-Stroke 4–30 HP 5006610 2006 French Service Manual Set – Johnson 2-Stroke (all) & 4-Stroke 4–30 HP 5006611 Shop Catalogs Special Tools Catalog 5007082 1913 – 2005 Model Number Reference 5006145 Warranty Flat Rate Guide – English 5007083 Warranty Flat Rate Guide – French 5007084 Predelivery & Installation – All Models – English 5007085 Predelivery & Installation – All Models – French 5007086 2006 Illustrated Parts & Accessory Catalog 5006559 2006 Genuine Parts Accessory Dealer Catalog 763651

3 200 - 250 E-TEC 90° MODEL FEATURES PARTS SHIPPED WITH ENGINE “IN BOX” Engine System Charging Steering Starting 90° V-6 E-TEC 46 Amp Remote Electric 200.1 cu. in. Model Shaft Color Gearcase Description E200HSLSDS 20" White "L" Type Power Tilt, Stainless Steel Steering Arm E200HCXSDS 25" White "M" Type Power Tilt, Stainless Steel Steering Arm, Counter Rotation E200DHLSDF 20" Blue "L" Type Power Tilt, Standard Steering Arm E200DHXSDS 25" White "M" Type Power Tilt, Stainless Steel Steering Arm E225DPLSDR 20" Blue "M" Type Power Tilt, Standard Steering Arm E225DPXSDR 25" White "M" Type Power Tilt, Stainless Steel Steering Arm E225DPZSDR 30" White "M" Type Power Tilt, Stainless Steel Steering Arm E225DCXSDR 25" White "M" Type Power Tilt, Stainless Steel Steering Arm, Counter Rotation E225DCZSDR 30" White "M" Type Power Tilt, Stainless Steel Steering Arm, Counter Rotation E225DHLSDF 20" Blue "L" Type Power Tilt, Standard Steering Arm E225DHXSDF 25" Blue "L" Type Power Tilt, Stainless Steel Steering Arm E250DPLSDR 20" Blue "M" Type Power Tilt, Standard Steering Arm E250DPXSDR 25" White "M" Type Power Tilt, Stainless Steel Steering Arm E250DPZSDR 30" White "M" Type Power Tilt, Stainless Steel Steering Arm E250DCXSDR 25" White "M" Type Power Tilt, Stainless Steel Steering Arm, Counter Rotation E250DCZSDR 30" White "M" Type Power Tilt, Stainless Steel Steering Arm, Counter Rotation Model Specifi c All Model s P/N Name of Part Qty 215698 OPERATOR'S GUIDE - ENGLISH 1 318572 CAP, TRANSOM SCREW 4 337586 WIPER NUT, Tilt tube 1 351520 TAG, XD100 Oil 1 352369 DECAL, XD100 OIL 1 328702 WASHER, Shift & Throttle cable 2 333774 CLIP, Shift & Throttle cable 2 346150 CLAMP,(18.5mm) Fuel inlet 1 346785 CLAMP,(14.5mm) Oil suppl y 1 351277 GROMMET, Lower Motor Cover 1 584348 CABLE, Battery 10 ft. 1 434153 PROPELLER HARDWARE KIT 1 126870 *BUSHING,THRUST 1 306394 *PIN,COTTER 1 320570 *SPACER,PROPELLER NUT 1 398042 *NUT, PROPELLER 1

4 PAINT COLOR SPRAY CAN P/N PPG # APPLICATION PRIMER 777193 DP40401 Primer used on midsection and gearcase. BLACK 777179 9696 Paint used on engine cylinder/crankcase. BLUE 351907 SAC61243 Base coat plus clearcoat for upper & lower engine cover. One coat finish for midsection and gearcase. WHITE 777171 90538 Base coat plus clearcoat for upper & lower engine cover. One coat finish for midsection and gearcase.

5 200 - 250 E-TEC 90° PROFILE DRAWING 6° TILT UNDER 34.38 in. (873.25mm) 37.14 in. (943.36mm) 22.88 in. (581.15mm) 76° 28.55 in. (725.17mm) 35.10 in. (891.54mm) 64.86 in. (1647.4mm) - 20 in. (508mm) Model 69.86 in. (1774.4mm) - 25 in. (635mm) Model 74.86 in. (1901.4mm) - 30 in. (762mm) Model 28.44 in. (722.38mm) ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14° TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM GRAPHICAL REPRESENTATION ONLY: TRIM RANGE 21° TOTAL RANGE 75° POWER TRIM & TILT: All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlined in ABYC transom and motor well Standard S-12-83. ALL DIMENSIONS ± 1/4 in. (6.35mm) 21° 54° 75° TOTAL

6 DECALS – BLUE PL MODELS 1 2 8 5 6 7 9 3 4 EPC4025 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 215628 EVINRUDE E-TEC - Port A 1 7 215622 250 - Front & Rear 2 2 215629 EVINRUDE E-TEC - Stbd A 1 8 352505 BRP LOGO A 2 3 215630 RED STRIPE - Port A 1 9 215558 EU 2006 - Lower 1 4 215631 RED STRIPE - Stbd A 1 NS 334435 DECAL, Owner Attn, Air Silencer 1 5 215666 EVINRUDE - Front & Rear A 2 NS 215299 DECAL, Calif - 3 Star 1 6 215620 225 - Front & Rear 2 Call dealer support services A Included with Engine Cover Assy.

7 200 - 250 E-TEC 90° DECALS – WHITE MODELS 1 2 3 4 6 5 9 10 11 12 7 8 EPC4027 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 215633 EVINRUDE E-TEC - Port A 1 9 215283 225 - Front & Rear 2 2 215634 EVINRUDE E-TEC - Stbd A 1 10 215285 250 - Front & Rear 2 3 215630 RED STRIPE - Port A 1 11 351222 SALT WATER EDITION - Lower Port 1 4 215631 RED STRIPE - Stbd A 1 12 351237 SALT WATER EDITION - Lower Stbd 1 5 215667 EVINRUDE - Front & Rear A 2 NS 334435 DECAL, Owner Attn, Air Silencer 1 6 352505 BRP LOGO A 2 NS 215299 DECAL, Calif - 3 Star 1 7 215558 EU 2006 - Lower 1 Call dealer support services 8 215722 200 H.O. - Front & Rear 2 A Included with Engine Cover Assy.

8 DECALS – BLUE HL, HX MODELS 9 4 10 1 2 7 8 3 6 5 EPC4026 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 215630 RED STRIPE - Port A 1 8 215655 FLAG, Stbd A 1 2 215631 RED STRIPE - Stbd A 1 9 352505 BRP LOGO A 2 3 215653 E-TEC A 2 10 215558 EU 2006 - Lower 1 4 215666 EVINRUDE A 2 NS 334435 DECAL, Owner Attn, Air Silencer 1 5 215656 200 H.O. 2 NS 215299 DECAL, Calif - 3 Star 1 6 215657 225 H.O. 2 Call dealer support services 7 215654 FLAG, Port A 1 A Included with Engine Cover Assy.

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2006 Johnson Evinrude 200HP 225HP 250HP 90 Degree V6 Outboard Parts Catalog Manual

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