Wave Runner FX SHO FX1800G parts catalog

1GF1W-100EA ( ) Wave Runner FX SHO FX1800-G (F1W4/6S5A/6S51) FX1800-G (F1W5/6S5B/6S51) FX1800-G (F1W6/6S5C/6S51)

FX1800-G PARTS CATALOGUE ©2008 by Yamaha Motor Co., Ltd. 1st edition, January 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. “UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size 3. The number of components for assembly • Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. • The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. 4. Applicable colours of graphics are represented in the “REMARKS” as shown below. 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. 6. The asterisk (*) before a reference number indicates modified items after the first edition. PART NO. DESCRIPTION Q’TY REMARKS 2F5–83310–60 FRONT FLASHER LIGHT ASSY 2 115–83311–60 .BULB (6V–18W) 1 PART NO. DESCRIPTION Q’TY REMARKS 2N4–24110–00–X5 FUEL TANK COMP. 2 MXR 3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

FOREWORD 7. Applicable Serial No. Engine Serial No. Hull Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) 9. Quantity Column Information 10. Applicable Starting Serial No. Engine Serial No. Hull Serial No. Abbreviation Colour Name Colour Code DPBMT(*) DEEP PURPLISH BLUE METALLIC T 0978 SSA(*) BLACK SOLID A 1000 DNMC DARK GRAY METALLIC C 0922 BMG BLACK METALLIC G 1050 Column No. Name Of Q’ty Column Destination 1 USA U.S.A. 2 CAN CANADA 3 EUR EUROPE 4 GENE EXCEPT USA, CAN, EUR Serial No. Name Of Q’ty Column Model Code 6S5-1000001 USA 6S5A 6S5-1000001 CAN 6S5A 6S5-1000001 EUR 6S5C 6S5-1000001 GENE 6S5B Serial No. Name Of Q’ty Column Model Code F1W-800526 USA F1W4 F1W-800501 CAN F1W4 F1W-800301 EUR F1W6 F1W-800701 GENE F1W5

CONTENTS CYLINDER 1 ......................................................................... 1 CYLINDER 2 ......................................................................... 2 CRANKCASE ........................................................................ 3 CRANKSHAFT & PISTON .................................................... 5 VALVE ................................................................................... 7 INTAKE 1 .............................................................................. 9 INTAKE 2 .............................................................................. 11 INTAKE 3 .............................................................................. 13 OIL PUMP ............................................................................. 14 OIL PAN ................................................................................ 15 OIL COOLER ........................................................................ 16 BREATHER OIL .................................................................... 17 EXHAUST 1 .......................................................................... 18 EXHAUST 2 .......................................................................... 19 JET UNIT 1 ............................................................................ 22 JET UNIT 2 ............................................................................ 24 JET UNIT 3 ............................................................................ 25 JET UNIT 4 ............................................................................ 26 GENERATOR ........................................................................ 28 STARTING MOTOR .............................................................. 29 ELECTRICAL 1 ..................................................................... 30 ELECTRICAL 2 ..................................................................... 32 ELECTRICAL 3 ..................................................................... 34 ENGINE MOUNT .................................................................. 36 ENGINE HATCH 1 ................................................................ 37 ENGINE HATCH 2 ................................................................ 39 HULL & DECK ....................................................................... 42 GUNWALE & MAT ................................................................ 44 VENTILATION ....................................................................... 46 SEAT & UNDER LOCKER .................................................... 47 FUEL TANK ........................................................................... 49 BILGE PUMP ........................................................................ 51 EXHAUST 3 .......................................................................... 53 CONTROL CABLE ................................................................ 54 STEERING 1 ......................................................................... 56 STEERING 2 ......................................................................... 58 GRAPHICS ............................................................................ 59 IMPORTANT LABELS ........................................................... 60 IMPORTANT LABELS 2 ........................................................ 61 REPAIR KIT 1 ....................................................................... 62 INDEX NUMERICAL INDEX ............................................................. 63

1 FIG. 1 CYLINDER 1 REF. NO. PART NO. DESCRIPTION USA CAN EUR GENE REMARKS 1 6S5–11191–00–94 COVER, CYLINDER HEAD 1 1 1 1 1 2 90105–06028 BOLT, FLANGE 8 8 8 8 3 6S5–11193–00 GASKET, HEAD COVER 1 1 1 1 1 4 6S5–E110M–00 COVER ASSY 1 1 1 1 1 5 6S5–E1328–00 .GROMMET, ANODE 2 2 2 2 6 6S5–E118E–00 BOLT, COVER MOUNTING 2 2 2 2 7 90105–06007 BOLT, FLANGE 4 4 4 4 8 6S5–11941–00 STAY 4 4 4 4 9 6S5–11026–00 BOLT, MOUNT 4 4 4 4 10 6S5–1111G–00 RUBBER, MOUNT 1 4 4 4 4 11 6S5–15363–00 PLUG, OIL 1 1 1 1 12 93210–24M79 O-RING 1 1 1 1

2 FIG. 2 CYLINDER 2 REF. NO. PART NO. DESCRIPTION USA CAN EUR GENE REMARKS 1 6S5–W009A–00–94 CYLINDER HEAD ASSY 1 1 1 1 2 6S5–11102–00–94 CYLINDER HEAD ASSY 1 1 1 1 3 6S5–11133–10 .GUIDE, VALVE 1 16 16 16 16 4 91809–16001 .PIN, DOWEL 8 8 8 8 5 91809–16001 .PIN, DOWEL 4 4 4 4 6 90105–07009 .BOLT, FLANGE 24 24 24 24 7 6S5–12228–00 BOLT 10 10 10 10 8 90201–12039 WASHER, PLATE 10 10 10 10 9 97013–06055 BOLT 3 3 3 3 10 92903–06600 WASHER, PLATE 3 3 3 3 11 6S5–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 1 12 6S5–11119–00 HANGER, ENGINE 2 2 2 2 13 92014–06012 BOLT, BUTTON HEAD 4 4 4 4 14 60E–12411–01 THERMOSTAT 1 1 1 1 15 6S5–12413–00–94 COVER, THERMOSTAT 1 1 1 1 16 90105–06035 BOLT, FLANGE 2 2 2 2 17 6S5–12578–00 HOSE 3 1 1 1 1 18 90447–28008 TUBE 1 1 1 1 19 90467–240A0 CLIP 1 1 1 1

3 FIG. 3 CRANKCASE REF. NO. PART NO. DESCRIPTION USA CAN EUR GENE REMARKS 1 6S5–15100–00–94 CRANKCASE ASSY 1 1 1 1 2 99530–10114 .PIN, DOWEL 1 1 1 1 3 93210–11453 .O-RING 1 1 1 1 4 6S5–W009B–00–94 CYLINDER BLOCK ASSY 1 1 1 1 5 90105–10071 BOLT, FLANGE 10 10 10 10 6 95814–06070 BOLT, FLANGE 12 12 12 12 7 93606–12019 PIN, DOWEL 8 8 8 8 8 93604–10M03 PIN, DOWEL 2 2 2 2 9 69J–11301–10 ANODE COVER ASSY 1 1 1 1 10 68V–11325–02 .ANODE 1 1 1 1 11 67F–11328–00 .GROMMET, ANODE 1 1 1 1 12 90105–06M07 .BOLT, FLANGE 1 1 1 1 13 90430–06M03 .GASKET 1 1 1 1 14 97095–08040 BOLT 1 1 1 1 15 92995–08600 WASHER 1 1 1 1 16 6S5–11377–00 HOSE 1 1 1 1 17 90467–190A0 CLIP 2 2 2 2 18 6S5–1131M–00–94 COVER 1 1 1 1 19 6S5–13557–00 GASKET 1 1 1 1 20 95024–06014 BOLT, FLANGE 2 2 2 2 21 95024–06020 BOLT, FLANGE 9 9 9 9 22 6S5–11126–00 PIPE, BREATHER 3 1 1 1 1 23 90467–190A0 CLIP 2 2 2 2 24 6S5–12469–00–94 JOINT 1 1 1 1 1 25 6S5–12517–00 GASKET, WATER INLET 1 1 1 1 26 95023–06025 BOLT 9 9 9 9 27 6S5–13337–00 PLATE, BAFFLE LOWER 1 1 1 1

4 FIG. 3 CRANKCASE REF. NO. PART NO. DESCRIPTION USA CAN EUR GENE REMARKS 28 90110–06182 BOLT, HEXAGON SOCKET HEAD 1 1 1 1 29 99530–10114 PIN, DOWEL 2 2 2 2 30 6S5–15362–00 PLUG, OIL LEVEL 1 1 1 1 31 6S5–8572F–00 PIPE, OIL LEVEL 1 1 1 1 32 93210–12790 O-RING 1 1 1 1 33 95880–06014 BOLT, FLANGE 1 1 1 1 34 95023–06012 BOLT 1 1 1 1

5 FIG. 4 CRANKSHAFT & PISTON REF. NO. PART NO. DESCRIPTION USA CAN EUR GENE REMARKS 1 6S5–11411–00 CRANKSHAFT 1 1 1 1 2 6S5–11416–00 PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BROWN 6S5–11416–10 PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BLACK 6S5–11416–20 PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BLUE 6S5–11416–30 PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR GREEN 6S5–11416–40 PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR YELLOW 3 6S5–11631–10–B0 PISTON (STD) 4 4 4 4 4 6S5–11603–00 PISTON RING SET (STD) 4 4 4 4 5 6S5–11633–00 PIN, PISTON 4 4 4 4 6 93450–24028 CIRCLIP 8 8 8 8 7 6S5–11650–00 CONNECTING ROD ASSY 4 4 4 4 8 6S5–11654–00 .BOLT, CONNECTING ROD 2 2 2 2 9 90179–09379 .NUT 2 2 2 2 10 6S5–11656–00 PLANE BEARING, CONNECTING ROD 8 8 8 8 UR BROWN 6S5–11656–10 PLANE BEARING, CONNECTING ROD 8 8 8 8 UR BLACK 6S5–11656–20 PLANE BEARING, CONNECTING ROD 8 8 8 8 UR BLUE 6S5–11656–30 PLANE BEARING, CONNECTING ROD 8 8 8 8 UR GREEN 11 6S5–17572–00 SHAFT, TRANSFER 1 1 1 1 12 6S5–12289–00 WASHER 1 1 1 1 13 6S5–45813–00–94 FLANGE, COUPLING 1 1 1 1 14 6S5–11469–00 PLUG 1 1 1 1 15 6S5–17800–00 GEAR UNIT ASSY, TACHO. DRIVE 1 1 1 1 16 93316–00901 .BEARING 1 1 1 1 17 6S5–15657–00 .CLUTCH, ONEWAY 1 1 1 1 18 6S5–17648–00 .WASHER 1 1 1 1 19 6S5–17658–00 .WASHER 1 1 1 1 20 93450–63160 .CIRCLIP 1 1 1 1

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Wave Runner FX SHO FX1800G parts catalog

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