1996 Seadoo Challenger Service & Repair Manual

96-1 Page 1 of 2 No. 96-1 Revision 1 Date : June 27, 1996 Litho’d in Canada (LBA-9601 GM) ®* Trademarks of Bombardier Inc. All rights reserved © Bombardier Inc. 1996 Campaign no. 00000 SUBJECT : A) Administrative Bulletins B) Competition Bulletins C) Predelivery Bulletins D) Service Bulletins E) Warranty Bulletins YEAR MODEL NAME MODEL NUMBER SERIAL NUMBER 1996 AND UP ALL ALL ALL B) COMPETITION BULLETINS These bulletins cover information relative strictly to dealers who are involved in racing. C) PREDELIVERY BULLETINS These bulletins cover information on vehicle prepa- ration prior to delivery to customer. D) SERVICE BULLETINS These bulletins cover the supplementary technical information to the Shop Manual as well as changes to technical data and repair procedures, etc. E) WARRANTY BULLETINS These bulletins describe proper repair procedures to upgrade the product and also give warranty claim information. They include Warranty Safety Bulletins which describe very important repair procedures that are to be performed immediately upon reception. Bulletins will be printed on colored paper. See below. PRODUCT BULLETINS COLOR All Products Safety Pink Ski-Doo All Except Safety White Sea-Doo All Except Safety Yellow Jet Boat All Except Safety Blue A) ADMINISTRATIVE BULLETINS These new bulletins cover the administration side of after-sales service. Information that is not of a technical nature will be sent to dealers through administrative bulletins. Change in policy, anouncement of a new publica- tion, etc. are the topics covered in these bulletins. They replace the former communiqués, letters and notices and will facilitate filing and info search- ing.

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96-2 Page 1 of 1 No. 96-2 Revision 1 Date : February 5, 1996 Litho’d in Canada (LBA-9603 PRM) ®* Trademarks of Bombardier Inc. All rights reserved © Bombardier Inc. 1996 Campaign no. 00000 SUBJECT : Purchasing of a new fax machine In a constantly growing market, it becomes more and more important to be informed quickly and effectively when it comes to the evolution of our products. Now, considering the quantity of information being exchanged daily between Bombar- dier and your company, you certainly recognized how vital it is to have a fax machine that meets your needs appropriately. We therefore identified a standard fax machine that takes into account the aforementioned per- formance parameters and that represents a profit- able investment for you. If you plan to buy a fax machine in the near future, we highly recommend the XEROX 3006 and XEROX Pro610 models (or equivalent). We included the specifications of the two aforementioned models for analysis and comparison purposes.

96-3 Page 1 of 1 No. 96-3 Revision 1 Date : February 20, 1996 Litho’d in Canada (LBA-9602 GM) ®* Trademarks of Bombardier Inc. All rights reserved © Bombardier Inc. 1996 Campaign no. 00000 SUBJECT : A) Lubrication and Maintenance Chart Poster B) Lubrication and Maintenance Estimate Pad A) LUBRICATION AND MAINTENANCE CHART POSTER To assure that the proper lubrication points and maintenance for Sea-doo jetboats are followed, a new poster is now available. We recommend that you place the poster within the customer’s view so that they will be aware that there is required maintenance. It is an excellent selling tool in your service reception area. The poster shows the many operations required to keep the Sea-doo Jetboat in excellent condi- tion. B) LUBRICATION AND MAINTENANCE ESTIMATE PAD The new estimate pad will help you to better service and keep records of maintenance done on customer’s jetboats. Using the lubrication and maintenance estimate sheet, the service manager will be able to provide an accurate estimate in a timely manner to the customer . The form has areas to enter the customer’s name, the serial number of the unit and room for the customer’s signature. Use these forms properly and you will be able to propose maintenance to your customers in a new and different way. YEAR MODEL NAME MODEL NUMBER SERIAL NUMBER ALL ALL ALL ALL

96-4 Page 1 of 1 No. 96-4 Revision 1 Date : March 15, 1996 Litho’d in Canada (LBA-9605 PRM) ®* Trademarks of Bombardier Inc. All rights reserved © Bombardier Inc. 1996 Campaign no. 00000 SUBJECT : MPEM Programmer Password In the event that a new password is required for your MPEM programmer, contact your Bombar- dier Service Representative. NOTICE : The programmer is a tool used to validate the DESS system. It is intended for dealer use only in the repair and servicing of Sea-Doo Jet-Boats. O NOTE : It is important to have your MPEM programmer at hand when calling the Serv- ice representative.

96-5 Page 1 of 1 No. 96-5 Revision 1 Date : March 15, 1996 Litho’d in Canada (LBA-9604 PRM) ®* Trademarks of Bombardier Inc. All rights reserved © Bombardier Inc. 1996 Campaign no. 00000 SUBJECT : Programmer Tool There have been many requests from the field for a procedure to order the programmer. The programmer has many functions one of which is programming the safety lanyard. Because of this, the unit is not to be sold at retail or be accessible to retail use. NOTICE : The programmer is a tool used to validate the DESS system. It is intended for dealer use in repair and servicing and not to be sold to outside sources. Should you need a second unit, the special order form must be filled-in completely. Only with the signature of the dealer principal will it be pro- cessed. Ensure the information is complete and return it by fax to the proper office.

PROGRAMMER ORDER FORM Form to be sent to : CANADA U.S.A. Robert Gariup Henry Wilson Bombardier Inc. Bombardier Motor 726,St-Joseph Corporation of America Valcourt, QC 7575 Bombardier Court J0E 2L0 Wausau, WI 54402 U.S.A. FAX : (514)-532-5077 FAX : (715)-847-6879 NOTICE “The programmer is a tool used to validate the DESS system. It is intended for dealer use in repair and servicing and not to be sold to outside sources.” Dealer Name : ____________________________________________________________ Dealer Address : ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ Reason Programmer is Required : ____________________________________________________________ Dealer Code : ____________________________________________________________ Serial Number of Unit on Hand : ____________________________________________________________ I request a programmer to be used in our service shop. This unit will remain in our inventory. Signature of Dealer Principal : ____________________________________________________________ BOMBARDIER SERVICE DEPARTMENT USE ONLY Approval : YES : ____ NO : _____ Signature : _________________________________________ Serial Number of Unit : _____________________ Date : ___________________________________

Litho’d in Canada (LBA-9607 PS) ®*Trademarks of Bombardier Inc. All rights reserved © Bombardier Inc. 1997 96-6 Page 1 of 1 We are pleased to introduce our new Service Binders. They are presently being shipped to all North American dealers, at a minimum cost. DESCRIPTION These new binders are the same colours as bulletin sheets. Each binder includes: 1. Year decals, from 1996 to 2000. 2. Dividers for warranty guide, flat rate book and all bulletins. Apply current year decal on decal region located on binder side, as shown. 1. Apply decal No. 96-6 Date : May 27, 1996 SUBJECT : New Service Binders YEAR MODEL NAME MODEL NUMBER SERIAL NUMBER 1996 and UP ALL ALL ALL F00A0HA F00A0JA 1 FOR APPROVAL ONLY

Litho’d in Canada (LBA-9608 PRM) ®*Trademarks of Bombardier Inc. All rights reserved © Bombardier Inc. 1997 96-7 Page 1 of 1 The summer season is coming to its peak period. In order to ensure customer satisfaction, we must prepare to handle the increased volume in the service department during the high season. We are aware that it is becoming a problem to find qualified technicians that are properly trained to service our products. For the past 2 years the Bombardier Technical Training department has made agreements with different colleges throughout North America that offer a full time program in watercraft and snow- mobile repairs. These colleges have a job place- ment program for their students. As a Sea-Doo, Jet Boat or Ski-Doo dealer, you may use these resources at any time. Following is a list of colleges and their telephone numbers. MMI (Motorcycle Mechanics Institute) Orlando 9751 Delegates Drive Orlando, Florida 32837, USA Phone: (407) 240-2422 Fax: (407) 240-1318 Phoenix 2844 West Deer Valley Road Phoenix, Arizona 85027, USA Phone: (602) 869-9644 Fax: (602)-581-2871 Pennco Tech 99 Erial Road. P.O. Box 1427 Blackwood, New Jersey 08012, USA Phone: (609) 232-0310 Fax: (609) 232-2032 BCIT British Columbia Institute of Technology 3700 Willingdon Avenue Burnaby, British Columbia Canada, V5G 3H2 Phone: (604) 432-8202 Fax: (604) 439-0426 Fairview College 11235 99th Avenue Fairview, Alberta Canada, T0H 1L0 Phone: (403) 835-6674 Fax: (403) 835-3691 No. 96-7 Date: July 12, 1996 SUBJECT: Customer Satisfaction FOR APPROVAL ONLY

Litho’d in Canada (LBA-9609 CH) ®*Trademarks of Bombardier Inc. ©1997 Bombardier Inc. All rights reserved. 96-8 Page 1 of 3 New technology is at our doors. In a constant evolution, Bombardier Inc./Bombardier Motor Corpo- ration of America are now offering Technical Publications on CD-ROM (Compact Disc - Read Only Memory). The first CD-ROM will be automatically shipped and charged to the dealer‘s account at an intro- ductory price of $14.95. Regular price for addition- al CD-ROM’s will be $39.95. A new updated CD-ROM will be avalaible every year. SYSTEM REQUIREMENTS – 386/486 or Pentium based personal computer – Microsoft Windows 3.1 or greater – 8 MB application RAM (12 MB recommended) – 4 MB hard disk space – CD-ROM drive COMPACT DISC REQUIRED INSTALLATION INSTRUCTIONS Insert CD-ROM into CD drive. From file manager: 1. Select CD-ROM drive. 2. Click on Acrowin, double click on disk 1 then double click on setup.exe. 3. Click on Accept of the first dialog box. 4. Click on Install of the second dialog box. 5. Read Acrobat Installer message then click OK. 6. Click OK or personalize as needed. 7. Click Exit from Quick Time installation box. 8. Click Start in next box. 9. Click Install to complete installation. Installation is now completed. Campaign no. 36363 No. 96-8 Replaces 95-12 UPDATE Date: September 12, 1996 SUBJECT: CD Technology YEAR MODEL MODEL NUMBER SERIAL NUMBER 1996 ALL ALL ALL YEAR P/N 1996 219 700 080 FOR APPROVAL ONLY

1996 Seadoo Challenger Service & Repair Manual

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