2004 SeaDoo GTX 4-TEC Supercharged Service & Repair Manual

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March 2004 To: Service Managers, Bombardier Recreational Products Training Institute (B.R.P.T.I.) is proud to introduce the 2004 Sea-Doo Technical Update Book. Brush up on new Sea-Doo technology The 2004 Sea-Doo Technical Update Book is loaded with the latest information on the new line up improvements and features; as well as new technologies. It contains sections such as "New Technologies" that explains the new RXP model and the 3D. Earn points for the Dealer Certification Program 2004-2005 The 2004 Sea-Doo Technical Update Book is one of the criteria for the Dealer Certification Program. To get points, at least one Technician must complete the on-line exam before December 31 st 2004. Start now!  Review the 2004 Sea-Doo Technical Update Book  Register on B.R.P.T.I. Web site at www.brpti.brp.com  Complete and pass the on-line exam; the passing grade is 75% If you need more information on the Dealer Certification Program or on your training status, please contact your Regional After-Sales Manager (RAM). We wish you a great Sea-Doo season. Network Training & Dealer Development Department %RPEDUGLHU5HFUHDWLRQDO3URGXFWV,QF www.servicemanualall.com

STEP BY STEP REGISTERING TO B.R.P.T.I. Access the B.R.P.T.I. Web site at: www.brpti.brp.com If you are not registered click on: "New to B.R.P.T.I. CLICK HERE …" If you are already registered to B.R.P.T.I. you need to enroll to: 2004 Sea-Doo Technical Update. 1. Use your B.R.P.T.I. Login name and password to enter the B.R.P.T.I. Web site. 2. In the "Favorites" box, click on "Courses" 3. Check "English", click on "GO" 4. Choose "2004 Sea-Doo Technical Update" course by clicking on the yellow folder next to it 5. Click on "Enroll" at the bottom of the screen 6. Click on "learning environment" (in white) 7. You are now back to your learning environment; click on "2004 Sea-Doo Technical Update" to begin the exam. www.servicemanualall.com

2004 Technical Update Book Bombardier Recreational Products Training Institute (B.R.P.T.I.) is proud to introduce the 2004 Sea-Doo Technical Update Book. General Information Section 1 What’s New Section 2 Troubleshooting and Tech Tips Section 3 New Technology Section 4 Special Tools Section 5 Specifications Section 6 Annexes Again this year, you are given the opportunity to test on the B.R.P.T.I. web site: www.brpti.brp.com If you are not registered click on: "New to B.R.P.T.I. CLICK HERE …" If you are already registered to B.R.P.T.I. you need to enroll to: 2004 Sea-Doo Technical Update. 1. Use your B.R.P.T.I. login name and password to enter the B.R.P.T.I. web site. 2. In the "Favorites" box, click on "Courses" 3. Check "English", click on "GO" 4. Choose "2004 Sea-Doo Technical Update" course by clicking on the yellow folder next to it. 5. Click on "Enroll" at the bottom of the screen 6. Click on "learning environment" (in white) 7. You are now back to your learning environment; click on "2004 Sea-Doo Technical Update" to begin the exam. The passing grade is 75% b %RPEDUGLHU5HFUHDWLRQDO3URGXFWV ,nc. ® INDEX www.servicemanualall.com

STEP BY STEP FOR TECHNICAL TRAINING STEP 1 Watch the Introduction DVD! STEP 2 Each technician can register to the B.R.P.T.I. Training Web site at: www.brpti.brp.com or access the site through BOSSWeb under the “Training” tab STEP 3 • Take the on-line Entrance (Qualifier) Exam. STEP 4 • Complete the Technician Level for concerned Bombardier product, by doing the DVD on-line exams. STEP 5 • From the Web site, select the Certified Technician Level • Review criteria • Watch applicable DVDs • Register on-line for in-class courses STEP 6 • From the Web site, click on Master Technician Level • Review criteria • Submit the on-line Application Form Notes: You always have three (3) opportunities to take an exam (the passing grade is 75%). If you do not pass after three attempts, you will be restricted from taking the exam for a period of 30 days. During the 30 days, you should study the course, review the material, then re-test. www.servicemanualall.com

2004 Technical Update General Information One Toll Free Number Page 1-3 Before You Call… Page 1-4 Who's Who Page 1-5 Warranty Parts Return Page 1-7 Radio Warranty and Repair Page 1-8 Trailers Warranty and Repair Page 1-9 Explorer Tube Warranty and Repair Page 1-9 Fiberglass Warranty and Repair Page 1-9 Sport boat Information Page 1-10 The objective of Section 1 is to make contacts between dealers and Bombardier Recreational Products Inc. as easy as possible. In Section 1 you will find the most important phone numbers, key contact names and the latest updated procedures to help you being more efficient than ever. RPQ Reporting Page 1-11 PDI Page 1-12 Electronic Parts Catalog Page 1-14 Accident Procedure Page 1-15 Bombardier Recreational Products Inc. 1 ® SECTION www.servicemanualall.com

General Information 2004 Technical Update Page 1-3 ® SECTION 1 IT’S EASY TO REACH US The Dealer Network Support Group has a consolidated structure that combines all our core services, thus allowing you easy access to eleven services with ONE TOLL FREE NUMBER. Just dial:  One Toll Free Number From U.S.: 1-800-366-6992 From Canada: 1-800-361-9980 It is Easy and Quick The voice recognition system will connect you directly to the appropriate department. It is easy and quick. With this system, you no longer have to select keys on your touch-tone telephone. Just Say which department you would like to reach By just saying the service of your call, the system will automatically route your call to the appropriate department. - Order Desk - PAC Analysts - Technical Service Support - B.R.P.T.I. or Training - Warranty Department - BOSSWeb Help Desk - Certification Program - Customer Assistance - Signage Program - PAC Sales (I.O.) - New Dealer Orientation (NDO) - Vehicle Shipping This phone number is for dealers usage only; do not give this phone number to customers as this will have a serious impact your ability to reach us. For Dealers usage only For Dealers usage only www.servicemanualall.com

General Information 2004 Technical Update Page 1-4 ® SECTION 1 Before You Call the Service Department : Be prepared : The Bombardier Recreational Products Inc. Service Department values your call, in fact you are the reason that we are here! Your input and information are vital to our department, and accuracy is critical. In an effort to provide the best service to you, we ask you observe the following guidelines : Review the service material that you already have : Check your service library for any publications that may assist you with your problem. Often the answer is already in your hands in the form of manuals, bulletins, spec books, etc. Check BOSSWeb : All bulletins and campaigns can be found on BOSSWeb. Verify the unit history on each vehicle to see if there are any pending campaigns. Have vital information close at hand : You will always be asked for your dealer number, the vehicle model, serial number and the vehicle mileage/hours. You will also be asked if there is already a call identification number logged on the vehicle or customer in question. Not having this information readily available is very common and slows the system down for everybody. Verify the customer's complaint : If you are contacting your Service Representative for assistance, you should be able to describe the problem accurately, with factual information. Verify the warranty status : Is the unit in warranty, out of warranty, or covered by a BEST contract? If it is covered by BEST, have the contract number available as well as maintenance history if available. Take names : Every Bombardier Recreational Products Inc. representative will identify themselves when answering your call. Do not complete the call without noting who you spoke with. Your call will also be logged in the computer system. Make sure you ask for the call I.D. number and put it on the repair order. www.servicemanualall.com

General Information 2004 Technical Update Page 1-5 ® SECTION 1 "Who's Who": RAM (Regional After Sales Manager) US, North East Region  (603) 293-8454  (603) 293-8224 Jean-Pierre Foucault Bombardier Recreational Products Inc. 31 Henderson Rd – Unit #10 Gilford, N.H. 03249  jean-pierre.foucault@brp.com US, Central Region  (715) 848-8800  (715) 848-2371 Perry White Bombardier Recreational Products Inc. 2604 Merganser Way Wausau, Wi 54401  Perry.white@ brp.com US, West Region  TBD  TBD To be determined  TBD US, South East Region  (321) 722-4000  (321) 722-4039 Rodney (Rod) Thompson Bombardier Recreational Products Inc. 6545 US 1 Grant, Florida 32949  rodney.thompson@brp.com Canada, East  (450) 467-8950  (450) 467-9009 Charles Bedard Bombardier Recreational Products Inc. 275 Des Mouettes Beloeil, QC J3G 5A2  charles.bedard@ brp.com Canada, West  (204) 837-3094  (204) 837-2765 Wade McDonald Bombardier Recreational Products Inc. 2497 Pinewood Drive Winnipeg, Manitoba R3J 0C3  wade.mcdonald@brp.com Legal Coordinator Nancy Larsen  (715) 842-8886  (715) 847-6879  nancy.larsen@bbd.com www.servicemanualall.com

General Information 2004 Technical Update Page 1-6 ® SECTION 1 International Distributor - After Sales Support Ronald Hurner Senior Coordinator International After Sales & Service  +1 819 566-3086  +1 819 566-3457 Australia Paul Dawson  +612-9794-6615  +612-9794-6651 paul.dawson@brp.com Gary Nixon  +612-9794-6600  +612-9794-6651 Gary.nixon@brp.com Bruce O’Dowd  +612-9794-6600  +612-9794-6651 Bruce.o’dowd@brp.com Europe, Middle East & Africa + Russia Oliver Leitner  +32-9-272-63-62  +32-9-272-63-49 oliver.leitner@brp.com Karel Bogaerts  +32-9-272-63-63  +32-9-272-63-49 Karel.bogaerts@brp.com Latin America David Rummel  +1 954-846-1434  +1 954-846-1476 David.rummel@brp.com Rene Morales (all except Brazil)  +1 954-846-1424  +1 954-846-1476 rene.morales@brp.com Alfredo Padron (all except Brazil)  +1 954-846-1407  +1 954-846-1476 alfredo.padron@brp.com Ednilson Beneli (Brazil only)  +55-19-3716-8605  +55-19-3246-3800 ednilson.beneli@brp.com Carlos Parra (Brazil only)  +55-19-3716-8616  +55-19-3246-3800 carlos.parra@brp.com Japan Makoto Numajiri  +81-44-200-1431  +81-44-200-1432 makoto.numajiri@brp.com Asia John Koh  +65-622-767-55 ext. 103  +65-622-629-32 John.koh@brp.com Scandinavia Pekka Tiuraniemi  +358 16 3208 128  +358 16 3420 316 Pekka.tiuraniemi@brp.com Jorma Kukkola  +358 16 3208 132  +358 16 3420 316 Jorma.kukkola@brp.com www.servicemanualall.com

2004 SeaDoo GTX 4-TEC Supercharged Service & Repair Manual

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