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2002
Shop Manual
Volume 2
GTX DI, GTX 4-TEC
www.SeaDooManuals.net
Legal deposit:
National Library of Quebec
2
nd
trimester 2002
National Library of Canada
All rights reserved. No parts of this manual may be reproduced in any
form without the prior written permission of Bombardier Inc.
©
Bombardier Inc. 2002
Technical Publications
Bombardier Inc.
Valcourt (Quebec) Canada
Printed in Canada
®
*Registered trademarks of Bombardier Inc.
Loctite
®
is a trademark of Loctite Corporation
Snap-on
®
is a trademark of Snap-on Tools Corporation
Gelcote
®
is a trademark of Gelcote International Limited
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SMR2002-053_00A2.FM I
SECTION SUBSECTION
PAGE
SAFETY NOTICE .................................................................................................................................. III
INTRODUCTION ................................................................................................................................... IV
01 SERVICE TOOLS
AND PRODUCTS
01 - Table of contents ...................................................................... 01-01-1
02 - Mandatory service tools ............................................................ 01-02-1
03 - Optional service tools................................................................ 01-03-1
04 - Service products ....................................................................... 01-04-1
02 MAINTENANCE 01 - Table of contents ...................................................................... 02-01-1
02 - Periodic inspection chart ........................................................... 02-02-1
03 - Flushing and lubrication............................................................. 02-03-1
04 - Water-flooded engine................................................................ 02-04-1
05 - Storage ...................................................................................... 02-05-1
03 TROUBLESHOOTING 01 - Troubleshooting chart ............................................................... 03-01-1
04 ENGINE (DI) 01 - Table of contents ...................................................................... 04-01-1
02 - Leak test ................................................................................... 04-02-1
03 - Removal and installation ........................................................... 04-03-1
04 - Magneto system ....................................................................... 04-04-1
05 - Top end ..................................................................................... 04-05-1
06 - Bottom end ............................................................................... 04-06-1
07 - Exhaust system......................................................................... 04-07-1
05 ENGINE (4-TEC) 01 - Table of contents ...................................................................... 05-01-1
02 - Leak test ................................................................................... 05-02-1
03 - Intake system............................................................................ 05-03-1
04 - Exhaust system......................................................................... 05-04-1
05 - Removal and installation ........................................................... 05-05-1
06 - PTO housing/Magneto .............................................................. 05-06-1
07 - Lubrication................................................................................. 05-07-1
08 - Cylinder head and valves........................................................... 05-08-1
09 - Engine block .............................................................................. 05-09-1
06 ENGINE
MANAGEMENT (DI)
01 - Table of contents ...................................................................... 06-01-1
02 - Overview................................................................................... 06-02-1
03 - Component inspection and adjustment .................................... 06-03-1
04 - Diagnostic procedures .............................................................. 06-04-1
07 ENGINE
MANAGEMENT
(4-TEC)
01 - Table of contents ...................................................................... 07-01-1
02 - Overview................................................................................... 07-02-1
03 - Component inspection and adjustment .................................... 07-03-1
04 - Diagnostic procedures .............................................................. 07-04-1
08 COOLING SYSTEM 01 - Table of contents ...................................................................... 08-01-1
02 - Circuit, components and care ................................................... 08-02-1
09 FUEL SYSTEM 01 - Table of contents ...................................................................... 09-01-1
02 - Fuel circuit ................................................................................. 09-02-1
03 - Air intake (DI)............................................................................. 09-03-1
10 LUBRICATION
SYSTEM (DI)
01 - Table of contents ...................................................................... 10-01-1
02 - Oil injection system................................................................... 10-02-1
03 - Oil injection pump ..................................................................... 10-03-1
TABLE OF CONTENTS
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II SMR2002-053_00A2.FM
11 ELECTRICAL
SYSTEM
01 - Table of contents ...................................................................... 11-01-1
02 - Charging system....................................................................... 11-02-1
03 - Starting system......................................................................... 11-03-1
04 - Instruments and accessories .................................................... 11-04-1
12 PROPULSION
SYSTEM
01 - Table of contents ...................................................................... 12-01-1
02 - Jet pump................................................................................... 12-02-1
03 - Drive system............................................................................. 12-03-1
04 - Reverse system........................................................................ 12-04-1
13 STEERING
SYSTEM
01 - Table of contents ...................................................................... 13-01-1
02 - Steering system........................................................................ 13-02-1
03 - Alignment ................................................................................. 13-03-1
14 HULL/BODY 01 - Table of contents ...................................................................... 14-01-1
02 - Adjustment and repair .............................................................. 14-02-1
15 TECHNICAL DATA 01 - GTX DI model ........................................................................... 15-01-1
02 - GTX 4-TEC model ..................................................................... 15-02-1
16 WIRING DIAGRAMS 01 - Wiring diagrams ........................................................................ 16-01-1
TABLE OF CONTENTS
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2002 SEADOO GTX DI GTX 4 TEC Service Manual ( VOLUME 2 )
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Description
This is a comprehensive service manual covering the 2002 SEADOO models GTX DI and GTX 4-TEC (Volume 2).
- Service Manual includes:
- Service Tools & Products
- Maintenance
- Troubleshooting
- Engine
- Cooling System
- Fuel System
- Lubrication System
- Electrical System
- Propulsion System
- Steering System
- Suspension
- Hull / Body
- Technical Data
- Wiring Diagrams
- Total Pages: 505
- Format: PDF
- Language: English
- Compatible: Win/Mac
Models included in this manual:
- GTX (5563/5564/5595/5596)
- GTX 4-TEC (5573/5574/5593/5594)
This manual is packed with numerous pictures and diagrams for easy reference. All pages are printable, allowing you to take the necessary information with you wherever you go, be it home, office, or repair shop.
By utilizing these very easy to follow, step-by-step instructions, you can save money by performing your own repairs. Additionally, there's no need to wait for shipping or a CD to arrive in the mail, as this is an instant digital download.
