YANMAR Marine Diesel 4BY2 Full Service Repair Manual

CH1900 Series CAN Bus Control Installation Manual . . . includes CP1200 Operator Panel MANINPBYM01 Revision 2.0

CH1900 Series Electronic Control Installation Manual Page  Notice to Boat Manufacturer, Installer, and Consumer Throughout this manual, warnings are used to alert the installer/operator to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe these alerts carefully! These “safety alerts” alone cannot eliminate the hazards that they signal. Strict compliance to these special instructions when performing installation, operation, and maintenance plus “common sense” operation are the most effective accident prevention measures. This device should not be used as a navigational aid to prevent collision, grounding, boat damage, or personal injury. When the boat is moving, water depth may change too quickly to allow time for you to react. Always operate the boat at very slow speeds if you suspect shallow water or submerged objects. Disassembly and repair of this electronic unit should only be performed by authorized service personnel. Any modiﬁcation of the serial number or attempt to repair the original equipment or accessories by unauthorized individuals will void the warranty. Handling and/or opening this unit may result in exposure to lead, in the form of solder. This product contains lead, a chemical known to the State of California to cause cancer, birth defects, and other reproductive harm. This product has been designed to be compliant with the above Directive. Maximum performance, and compliance with the EMC Directive, can only be ensured by correct installation. It is strongly recommended that the installation conforms with the following standards: APPLICABLE STANDARDS a) ISO 8846 Small Craft-Electrical Devices Protection against ignition of surrounding ﬂammable gases. b)ISO = International Standards Organization This device meets or exceeds the applicable ABYC, ISO, and USCG safe boating rules, regulations, standards, and guidelines. SAFE BOATING ON THE WEB U.S. Coast Guard www.uscg.mil U.S. Power Squadron www.usps.org NMEA 000 ® is a registered trademark of the National Marine Electronics Association. The information contained in this manual is believed to be accurate at the time of going to print but no responsibility, direct or consequential, can be accepted for damage resulting from the use of this information. The manufacturers reserve the right to make changes, without notice, to any of its products. RECREATIONAL CRAFT DIRECTIVE 94/25/EC WARNING WARNING

© 2006 Teleﬂex Marine, Inc. Page  Overview  4 Parts Supplied ............................................................ 4 Special Tools Required ...................................................... 4 Mounting Instructions                                                         5 Control Head .............................................................. 5 Operator Panel ............................................................ 8 Connecting the Components 9 CH1900 Set-up & Operation                                                  10 CP1200 Operator Panel Template                                               11 CH67600 Control Interface Template                                            12 Contents

CH1900 Series Electronic Control Installation Manual Page 4 Overview PARTS SUPPLIED 1. Port control with mounting kit . Starboard control with mounting kit . Handle kit 4. CP100 operator panel with mounting kit 5. CE41400 cable harness 6. CH67019D Control Interface The CH1900 Series Control and CP100 Operator Panel are designed to be used with the Yanmar electronic control system. This manual provides installation details of the control heads and operator interface panel. For installation of other electronic components, calibration, operation, and other technical information, refer to the Electronic Control System Installation and/or Operation Manual that is provided with each system. The CH1900 series control consists of individual port and starboard single lever control heads, a CP100 Operator Panel, CE41400 interface harness, and mounting hardware. Each CH1900 control is provided with individual adjustment screws to change detent position ﬁrmness and/or drag (rotational resistance) so the system can be tailored to the operator’s preference. SPECIAL TOOLS REQUIRED 1. 1-3/4 inch (45 mm) diameter hole saw 2. 2-1/2 inch (64 mm) diameter hole saw 3. Spanner wrench with 3/16 inch (4.8 mm) diameter pins

© 2006 Teleflex Marine, Inc. Page 5 Mounting Instructions Mounting the Control Head Determine a Proper Mounting Location The CH1900 control heads are designed to be mounted on flat vertical surfaces on port and starboard sides of the operator helm. The controls are designed to mount on surfaces from ¾ inch (19 mm) to 1-1/4 inch (32 mm) thick. Since each control head is secured from the inside of the mounting surface, placement must allow clearance for the 5 inch (127 mm) diameter mounting flange, and access behind the mounting surface for attaching mounting hardware, making harness connections, and providing access to drag and detent adjustments. Placement of the control heads must allow for the full range of lever movement (156 degrees) without clearance problems. Be certain that control levers can be operated through their entire range without risk of hand or finger injury. See Fig. 1 for outline dimensions. Figure 1: Outline Dimensions Outline Dimensions

YANMAR Marine Diesel 4BY2 Full Service Repair Manual

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