2003-2007 Volvo Penta Stern Drives Service & Repair Manual

2003-2007 Volvo Penta Stern Drives Service & Repair Manual

Models Covered:

• 3.0GL (L4)
• 4.3GL, 4.3GXi, 4.3OSi (V6)
• 5.0GL, 5.0GXi, 5.0OSi (V8)
• 5.7Gi, 5.7GL, 5.7GXi, 5.7OSi, 5.7OSXi (V8)
• 8.1Gi, 8.1GXi, 8.1GSi (V8)

Stern Drives Covered:

• SX (Single Prop)
• DP-S, DP-SM (DuoProp)
• XDP (Composite DuoProp)
• Inboard/Hurth Drive Systems

The 2003-2007 Volvo Penta Stern Drives Service & Repair Manual provides full OEM-level repair procedures and maintenance specs for all gasoline-powered Volvo Penta stern drive systems during these model years. Covering inline 4, V6, and V8 configurations, this manual includes complete diagnostics, torque specs, electrical schematics, fuel systems, trim/tilt adjustments, cooling, and more.

In addition to comprehensive engine and mechanical coverage, it features detailed information for all supported stern drive units, including SX, DP-S, DP-SM, and XDP systems. Exploded views, wiring diagrams, component locations, and specifications are all included to support professional-grade service work or thorough DIY maintenance.

Content Overview:

• General Information, Safety, and Tools
• Engine and Drive Maintenance
• Engine Mechanical – Inline 4 & V-Type Engines
• Engine Overhaul Procedures
• Fuel System – Carburetors and Fuel Injection
• Cooling Systems
• Ignition and Electrical Systems
• Stern Drive Systems – SX, DP-S, XDP
• Trim and Tilt Units
• Power Steering Troubleshooting
• Remote Control Systems and Cables

Whether you're servicing a 3.0GL single-prop model or a high-performance 8.1GXi DuoProp setup, this manual gives you the technical depth needed for reliable diagnostics, repairs, and regular upkeep.

Printable: Yes
Language: English
Compatibility: Pretty much any electronic device
Requirements: Adobe Reader (free)