SDI & TOI 2.5L 5 cylinder Diesel Marine Engines Factory Service & Work Shop Manual

01.09.2010 Pos Description Qty 13:20 Page: 1 Ill-Nb. Model Marine-Motore Eng.Number VOLKSWAGEN marine Pos Description Qty Year 2002 - 2009 FPI 3.50hw Part number Remark Model Part number Remark Model repair kits refer to illustration text pages to allocate repair set >> 4 1 set: piston rings comprising: 038 198 151 79,5 1 piston ring, upper 79,5X1,75 1 piston ring, lower 79,5X2 1 oil scraper ring 79,5X3 >> 5 1 set: piston rings comprising: 074 198 151 81 1 piston ring, upper 81X2,5 1 piston ring, lower 81X2 1 oil scraper ring 81X3 >> 1 1 set: connecting rods comprising: 044 198 401 A 4 conrod 074 105 401 C >> 1 1 set: connecting rods comprising: 059 198 401 D 6 conrod >> 5 1 set: connecting rods comprising: 074 198 401 B 5 conrod >> 1 1 set: thrust washers comprising: 026 198 421 bearing 3 2 thrust washer upper 2 thrust washer lower >> 1 1 set: thrust washers comprising: 035 198 421 2 thrust washer lower 2 thrust washer upper >> 1 1 set: thrust washers comprising: 078 198 421 AAH 2 thrust washer lower 2 thrust washer upper >> 4 1 set: crankshaft bearings comprising: 026 198 491 bearings 1-5 1 crankshaft bearing shell 026 105 561 B upper yellow 1 crankshaft bearing shell 026 105 591 B lower yellow >> 6 1 set: crankshaft bearings comprising: 034 198 491 D 1 crankshaft bearing shell upper yellow 1 crankshaft bearing shell lower yellow >> 6 1 set: crankshaft bearings comprising: 057 198 491 A crankshaft bearing shell 057 105 591 1 yellow lower crankshaft bearing shell 057 105 561 D 1 yellow upper >> 1 repair set for impeller comprising: 065 198 243

01.09.2010 Pos Description Qty 13:20 Page: 2 Ill-Nb. Model Marine-Motore Eng.Number VOLKSWAGEN marine Pos Description Qty Year 2002 - 2009 FPI 3.50hw Part number Remark Model Part number Remark Model 1 impeller 1 round seal 065 127 248 1 gasket 1 gasket >> 1 repair set for impeller comprising: 06V 198 243 1 round seal 065 127 248

1 2 3 4 14.10.2010 Pos Description Qty 14:26 Page: 1 Ill-Nb. 100-10 Model Marine-Motore Eng.Number VOLKSWAGEN marine Year 2002 - 2009 FPI 3.50hw Part number Remark Model base engine 1 base engine 1 064 100 035 29/37/44/55KW 1.9ltr. BGM,BGL,ANC, CDXA,CDXB 2 base engine 1 065 100 031 40/55KW 2.5ltr. BCT,ANF (2) base engine from old unit as required: 1 X X 065 100 031 A 74-121KW 2.5ltr. 074 130 201 K 074 130 202 R ANG,ANH,BCU, BCV,BTW BTW short block 2.5ltr. 4 short block 1 065 100 103 40-121KW 2.5ltr.

1 2 3 14.10.2010 Pos Description Qty 14:27 Page: 1 Ill-Nb. 100-99 Model Marine-Motore Eng.Number VOLKSWAGEN marine Year 2002 - 2009 FPI 3.50hw Part number Remark Model engine oil 1 'longlife' engine oil >01.05 X G 052 183 M2 1.0 ltr. 0W-30 VW50601 (1) 'longlife' engine oil 01.05> X GVW 052 195 M2 1.0 ltr. 5W-30 VW50700 2 'longlife' engine oil >01.05 X G 052 183 M4 5.0 l 0W-30 VW50601 (2) 'longlife' engine oil 01.05> X G 052 195 M4 5.0 l 5W-30 VW50700 3 'longlife' engine oil >01.05 X G 052 183 M6 60ltr. 0W-30 VW50601 (3) 'longlife' engine oil 01.05> X G 052 195 M6 60ltr. 5W-30 VW50700

4 2 1 15 6 16 11 10 12 23 5 30 29 28 17 16 23 8 19 7 3 27 26 25 14 23 24 22 18 20 21 9 14.10.2010 Pos Description Qty 14:43 Page: 1 Ill-Nb. 103-10 Model Marine-Motore Eng.Number VOLKSWAGEN marine Year 2002 - 2009 FPI 3.50hw Part number Remark Model single parts only for: cylinder block oil sump 2.5ltr. ANF,ANG,ANH, BCT,BCU,BCV, BTW 1 cylinder block not replacement part 2 union 1 035 103 111 B 3 hexagonal head bolt 12 N 901 300 01 M10X80 4 locking cover 4 036 103 113 A 36,6 5 locking cover 1 074 103 113 A 69,7 6 locking cover 1 N 011 903 4 16 7 oil spray jet 5 069 103 157 D 8 allen key head bolt also use: 5 5 N 014 750 6 M6X10 N 011 524 26 9 union -05.07 1 034 121 137 (9) union 06/07- 1 076 121 137 A 10 parallel dowel pin 4 N 043 207 2 8X14 11 sealing flange 1 028 103 171 B rear 12 hexagonal head bolt 6 N 010 216 12 M6X18 13 not replacement part 14 sealant X D 454 300 A2 125G 15 parallel dowel pin 2 026 103 139 6M6X20 16 valve 1 046 103 175 A 17 adapter 1 034 103 179 18 oil sump 1 065 103 601 19 gasket for oil sump 1 074 103 609 H 0,4MM 20 o-ring 1 N 013 814 2 14X18 21 sealing plug 1 N 016 027 5 M14X1,5 22 allen key head bolt (combi) 24 N 100 801 02 M6X25

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SDI & TOI 2.5L 5 cylinder Diesel Marine Engines Factory Service & Work Shop Manual

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