1997-Up Mercury Mercruiser #22 Marine Engine In-Line Diesel D2.8L D-Tronic, D4.2L D-Tronic Service & Repair Manual

This manual is suitable for anyone from first-time owners and amateurs to professional technicians. It is designed in an easy-to-read format and provides all the necessary information to perform procedures correctly.

Models Covered:

• Sterndrive (MCM) - Serial Number
  • D2.8L D-Tronic - S/N: 0K000001 and Above
  • D4.2L D-Tronic - S/N: 0K000001 and Above
• Inboard (MIE)
  • D2.8L D-Tronic - S/N: 0K000001 and Above
  • D4.2L D-Tronic - S/N: 0K000001 and Above

TABLE OF CONTENTS:

• SECTION 1 - IMPORTANT INFORMATION
  • A - General Information
  • B - Maintenance
  • C - Troubleshooting
• SECTION 2 - REMOVAL AND INSTALLATION
  • A - Sterndrive (MCM) Models
  • B - Inboard (MIE) Models
• SECTION 3 - ENGINE MECHANICAL
  • A - D2.8L D-Tronic And D4.2L D-Tronic Engines
• SECTION 4 - ELECTRICAL SYSTEM
  • A - Starting System
  • B - Charging System
  • C - Glow Plug System (If Equipped)
  • D - Instrumentation
  • E - Wiring Diagrams
• SECTION 5 - FUEL SYSTEM
  • A - Description
  • B - Fuel Delivery Pump and Fuel Filter
  • C - Injectors
  • D - Injection Pump
  • E - EDI Diagnosis
• SECTION 6 - COOLING SYSTEM
  • A - Seawater Cooling System
  • B - Closed Cooling System
• SECTION 7 - INTAKE AND EXHAUST SYSTEM
  • A - Intercooler
  • B - Intake / Exhaust Manifold, Elbows and Risers
  • C - Turbocharger
• SECTION 8 - DRIVE SYSTEM
  • A - ZF / Hurth Transmissions
  • B - Propeller Shaft Models
• SECTION 9 - POWER STEERING SYSTEM
  • A - Pump And Related Components

Keep this shop manual handy and refer to it frequently. Performing routine preventive maintenance will save you time and money by helping to prevent premature failure and unnecessary repairs.

File Format: PDF

Compatibility: All Versions of Windows & Mac

Language: English

Requirements: Adobe Reader