Caterpillar 3500 Engine Specs
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9U-5132 Timing and Fuel System Setting Tool Group
SMCS Code 0782
TOOL
OPERATING
MANUAL
NEHS0666
April 1997
Table of Contents
Section 1, Mechanical Unit Injector Engines
Section 2, Electronic Unit Injector Engines
9U-5132 Timing Tool
Group
9U-5132 Timing Tool Group
Item Part No. Description
0
10
90
20
80
30
70
40
60
50
40
60
30
70
20
80
10
90
1
9
4
3
2
5
7 8
10
12
11
14
13
18
15
16
17
6
Chart C. Dial Indicator Setting Chart
1
Fuel Timing Dimension in
Millimeters
Dial Indicator Setting in
Millimeters
Crankshaft Positions for Unit Injector Lash and
Valve Lash Settings
Chart A.
Standard Rotation (Counterclockwise) As Viewed From Flywheel End
Cylinders to Check/Adjust
Engine
Correct Stroke for
No. 1 Piston at Top
Center Position
1
Intake
Valves
Exhaust
Valves
Injectors
Chart B.
Reverse Rotation (Clockwise) As Viewed From Flywheel End
Cylinders to Check/Adjust
Section 1, Mechanical
Unit Injector Engines
Start-Up Procedure
1
2
Be careful when plate is put against air inlet
opening. Due to excessive suction, the plate
can be pulled quickly against the air inlet
opening. To avoid crushed fingers, do not put
fingers between plate and air inlet opening.
3
4
Tooling
Chart A.
9U-5132 Timing and Fuel System Setting Tool Group For
MUI Engines
Part No. Description
NOTE:
General Set-up Information
NOTICE
The camshafts must be correctly timed with the
crankshaft before an adjustment of fuel timing is
made. The timing pins must be removed from the
camshafts before the crankshaft is turned, or
damage to the cylinder block will result.
Using the 1U-8869 Digital Dial
Indicator (preferred method)
1
a
b
c
d
e
f
g
h
2
REV. INC. ABS
+ / - in/mm ON/OFF
PRESET ZERO/ABS
3
4
5
6
7
NOTE:
8
9
1
2
6
3
5
4
REV. INC. ABS
1
2
7
8
10
11
12
13
± ⋅ ±
14
15.
Using the 6V-3075 Dial
Indicator (alternate method)
1
2
3
4
5
1
2
6 3
0
10
90
20
80
30
70
40
60
50
40
60
30
70
20
80
10
90
4
5
NOTE:
6
NOTE:
a
b
7
8
9
±
10
11
±
12
13
1
2
8
7
0
10
90
20
80
30
70
40
60
50
40
60
30
70
20
80
10
90
NOTE:
±
±
14. Tighten the adjustment screw locknut to
70 ± ⋅ ±
15
Injector Synchronization
Procedure
Chart B.
Injector Synchronization Tools
Part No. Title/Description Qty
1
2
EXHAUST
INTAKE
1 3
2
2 4
3
4
5
a
b
c
d
6
5
6
5
7
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$26.99
This manual is designed for the following engine models:
- 3500BA
- 3500CA
- 3500TA
It is divided into 11 sections, providing detailed information on the specifications and parameters for each engine model:
- General Specs
- Powertrain System
- Fuel Systems
- Cooling Systems
- Lubrication Systems
- Electrical Systems
- Air Systems
- Special Tools and Equipment
- Troubleshooting & Diagnostics
- S/N Prefix
Each section includes identification, description, troubleshooting, system component specifications, diagrams, illustrations, and other relevant data.
This resource offers comprehensive insights into the Caterpillar 3500 engine and its features, making it valuable for both professional mechanics and DIY enthusiasts. It equips you to effectively troubleshoot and diagnose any issues related to these engines. Purchase and download the Caterpillar 3500 Engine Specs and Systems Manual today to access all the necessary information in an easy-to-navigate format.
