2022 Yamaha 195 FSH SPORT Service & Repair Manual

Repair&ServiceManual @YAMAHA 195FSHSPORT 195FSHDELUXE ServiceManual

Preface ThismanualhasbeenpreparedbyYamahaprimarilyforusebyYamahadealersandtheirtrainedme- chanicswhenperformingmaintenanceproceduresandrepairstoYamahaequipment.IthasbeenwrittentosuittheneedsofpersonswhohavetheBronzeTechnicalCertificateoftheYTA(Yamaha TechnicalAcademy)marineortheequivalentbasicunderstandingofthemechanicalandelectrical conceptsandproceduresinherentinthework,forwithoutsuchknowledgeattemptedrepairsorservice totheequipmentcouldrenderitunsafeorunfitforuse. BecauseYamahahasapolicyofcontinuouslyimprovingitsproducts,modelsmaydifferindetailfrom thedescriptionsandillustrationsgiveninthispublication.Useonlythelatesteditionofthismanual.Au- thorizedYamahadealersarenotifiedperiodicallyofmodificationsandsignificantchangesinspecificationsandprocedures,andtheseareincorporatedinsuccessiveeditionsofthismanual.Also,up-to- datepartsinformationisavailableonYDS(YamahaDealerSystem).Additionalinformationandup-to- dateinformationonYamahaproductsandservicesareavailableonYDS. Importantinformation Particularlyimportantinformationisdistinguishedinthismanualbythefollowingnotations: QSTheSafetyAlertSymbolmeansATTENTION!BECOMEALERT!YOURSAFETYISINVOLVED! ‘AWARNINGIndicatesahazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury. NOTICE ANOTICEindicatesspecialprecautionsthatmustbetakentoavolddamagetotheboatorother property. TIP: ATIPprovideskeyinformationtomakeprocedureseasier orclearer. YamahaBoat 195FSHSPORT,195FSHDELUXE SERVICEMANUAL ©2020byYamahaMotorCorporation,U.S.A. 1stEdition,February2020 Allrightsreserved. Anyreprintingorunauthorizeduse withoutthewrittenpermissionof YamahaMotorCorporation,U.S.A. Isexpresslyprohibited. LIT-18616-03-98

Contents Generalinformation Specification Maintenance Fuelsystem Powerunit Jetpumpunit Electricalsystem Hullanddeck Troubleshooting Appendix |]0}CO]NJ|on]BY]oo/ro]|

Generalinformation Safetywhileworking Rotatingparts Hotparts... Electricshock Impeller... Handlingofgasoline... Ventilation... Self-protectior Workingwithcrani Handlingofheatgun Parts,lubricants,andsealants Handlingofsealants. Specialservicetool Tighteningtorque.. Non-reusableparts Disassemblyandassembly. Identificationnumbe: Primary|.D.number . Engineserialnumber Jetpumpunitserialnumber Hullidentificationnumber(H.I. Howtousethismanual..... Manualformat.... Conditionswhentestingandadjusting. Abbreviation....... Adhesive,lubricant,sealant,andthreadlocking agent... Symbol: Specialservicetool 1-13 Modelfeature.. Generalfeature. Modelequipmentcomparisontable Jetpumpunit. Multi-functiondisplay +13 -14 “15 -16

Generalinformation Technicaltips..... Enginecontrol... Enginecontrolsystem Lubricationsystem Coolingsystem. Coolingwaterflow Drainingwaterflow Drivesystemlayout .. Cableandhoserouting... Shift,steering,andthrottlecables(topview)... Fuelandbreatherhoses(topandstarboardview). Coolingwater,drain,andengineflushinghoses (topandstarboardview)..... Fishbox,livewell,aerator,anddrainhoses (topandportview) Deckwireharnessrouting..... Enginewireharnessrouting..... Topandportview.. Starboardview.. Rearview.... Electricalboxview

Safetywhileworking Safetywhileworking Topreventanaccidentorinjuryandtoprovide qualityservice,observethefollowingsafety procedures. Rotatingparts Hands,feet,hair,jewelry,clothing,personal flotationdevicestraps,andsoon,canbecome entangledwithinternalrotatingpartsoftheengineorjetpumpunit,resultinginseriousinjury ordeath. +Keephands,feet,hair,jewelry,clothing,personalflotationdevicestraps,andsoon, awayfromanyexposedmovingpartswhen operatingtheenginewiththeseatremoved. *Keepawayfromintakegratewhileengineis on. Hotparts Duringandafteroperation,enginepartsare hotenoughtocauseburns.Donottouchany partsintheenginecompartmentuntiltheenginehascooled. Electricshock Donottouchanyelectricalpartswhilestarting oroperatingtheengine.Otherwise,shockor electrocutioncouldresult. Impeller Donotholdtheimpellerwithyourhandswhen looseningortighteningtheimpeller. \) Handlingofgasoline *Gasolineishighlyflammable.Keepgasoline andallflammableproductsawayfromheat, sparks,andopenflames. *Gasolineispoisonousandcancauseinjury ordeath.Handlegasolinewithcare.Never siphongasolinebymouth.Ifyouswallow somegasoline,inhalealotofgasolinevapor, orgetsomegasolineinyoureyes,seeyour doctorimmediately.Ifgasolinespillsonyour skin,washwithsoapandwater.Ifgasoline spillsonyourclothing,changeyourclothes. Ventilation *Gasolinevaporandexhaustgasareheavier thanairandextremelypoisonous.Ifgasoline vapororexhaustgasisinhaledinlarge quantities,itmaycauselossofconscious nessanddeathwithinashorttime. *Whentestrunninganengineindoors(forex- ample,inawatertank)makesuretodoso whereadequateventilationcanbemain- tained. Self-protection *Protectyoureyesbywearingsafetyglasses orsafetygogglesduringalloperationsinvolv- ingdrillingandgrinding,orwhenusinganair compressor. *Protectyourhandsandfeetbywearingprotectiveglovesandsafetyshoeswhenneces- sary.

Safetywhileworking Workingwithcrane *Whenmovingtheboat,orwhenliftingtheengineduringremovalorinstallation,make suretouseacranewithaliftingcapacitythat isequaltoormorethantheweightoftheboat orenginerespectively. *Whenliftingtheboat,usetheboatliftharnessandmakesurethattheboatisinastablepositionwhenmovingit. *Usethewireropesofadequatestrength,and liftuptheengineunitusingthethreepoint suspension. *Iftheengineunitdoesnothavethreeormore pointstobesuspended,supportitusingadditionalropesorthelikesothattheengine unitcanbeliftedandcarriedinastableman- ner. Handlingofheatgun *Improperhandlingofaheatgunmayresultin burns.Forinformationontheproperhandling oftheheatgun,seetheoperationmanualissuedbythemanufacturer. *Whenusingaheatgun,keepitawayfrom thegasolineandoil,topreventafire. *Componentsbecomehotenoughtocause burns.Donottouchanyhotcomponentsdi- rectly. Parts,lubricants,andsealants UseonlygenuineYamahaparts,lubricants, andsealants,orthoserecommendedby ‘Yamaha,whenservicingorrepairingtheboat. Handlingofsealants *Wearprotectiveglovestoprotectyourskin, whenusingthesealants. *Seethematerialsafetydatasheetissuedby themanufacturer.Someofthesealantsmay beharmfultohumanhealth. Specialservicetool Usetherecommendedspecialservicetoolsto worksafely,andtoprotectpartsfromdamage. Tighteningtorque Followthetighteningtorquespecificationspro- videdthroughoutthemanual.Whentightening nuts,bolts,andscrews,tightenthelargesizes first,andtightenfastenersstartinginthecenter andmovingoutward. Non-reusableparts Alwaysusenewgaskets,seals,O-rings,and soon,wheninstallingorassemblingparts.

2022 Yamaha 195 FSH SPORT Service & Repair Manual

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